Abstract
A plasma display panel (PDP) and a flat lamp using a boron nitride
bamboo shoot (BNBS). The PDP includes a front substrate and a rear
substrate opposing each other and having a plurality of discharge
cells between them, a plurality of address electrodes arranged on
the rear substrate in parallel to each other, a plurality of sustain
electrodes arranged on the front substrate in parallel to each other
and crossing the address electrodes, a dielectric layer arranged on
the sustain electrodes, and a plurality of secondary electron emission
electrodes arranged on the dielectric layer in parallel to each other
and corresponding to the sustain electrodes, respectively. The secondary
electron emission electrodes include the BNBS.
Claims
1. A plasma display panel, comprising: a front substrate and a rear
substrate opposing each other and having a plurality of discharge
cells between them; a plurality of address electrodes arranged on
the rear substrate substantially in parallel to each other; a plurality
of sustain electrodes arranged on the front substrate substantially
in parallel to each other and crossing the address electrodes; a dielectric
layer arranged on the sustain electrodes; and a plurality of secondary
electron emission electrodes arranged on the dielectric layer substantially
in parallel to each other and corresponding to the sustain electrodes,
respectively, wherein a secondary electron emission electrode includes
a boron nitride bamboo shoot (BNBS).
2. The plasma display panel of claim 1, wherein the secondary electron
emission electrode comprises a bottom electrode layer arranged on
the dielectric layer and a BNBS layer arranged on the bottom electrode
layer.
3. The plasma display panel of claim 2, wherein the bottom electrode
layer comprises silicon or nickel.
4. The plasma display panel of claim 1, further comprising an MgO
protective layer arranged on the secondary electron emission electrodes
and the dielectric layer.
5. The plasma display panel of claim 1, further comprising an MgO
protective layer arranged on the dielectric layer except where the
secondary electron emission electrodes are arranged.
6. The plasma display panel of claim 1, further comprising a plurality
of bus electrodes arranged on the sustain electrodes.
7. The plasma display panel of claim 6, wherein the secondary electron
emission electrodes are arranged corresponding to the bus electrodes
and have the same width as the bus electrodes.
8. The plasma display panel of claim 1, further comprising a plurality
of secondary electron emission electrodes arranged on the address
electrodes, respectively, wherein the secondary electron emission
electrodes arranged on the address electrodes include the BNBS.
9. The plasma display panel of claim 8, wherein the secondary electron
emission electrodes arranged on the address electrodes comprise
a bottom electrode layer arranged on the address electrode and a
BNBS layer arranged on the bottom electrode layer.
10. A plasma display panel, comprising: a front substrate and a
rear substrate opposing each other and having a plurality of discharge
cells between them; a plurality of address electrodes arranged on
the rear substrate substantially in parallel to each other; a plurality
of sustain electrodes arranged on the front substrate substantially
in parallel to each other and crossing the address electrodes; a
plurality of secondary electron emission electrodes arranged on
the sustain electrodes, respectively; and a dielectric layer arranged
on the sustain electrodes, wherein a secondary electron emission
electrode includes a boron nitride bamboo shoot (BNBS).
11. The plasma display panel of claim 10, wherein the secondary
electron emission electrode comprises a bottom electrode layer arranged
on a sustain electrode and a BNBS layer arranged on the bottom electrode
layer.
12. The plasma display panel of claim 11, wherein the bottom electrode
layer comprises silicon or nickel.
13. The plasma display panel of claim 10, further comprising an
MgO protective layer arranged on the secondary electron emission
electrodes and the dielectric layer.
14. The plasma display panel of claim 10, further comprising an
MgO protective layer arranged on the dielectric layer but not on
the secondary electron emission electrodes.
15. The plasma display panel of claim 10, further comprising a
plurality of secondary electron emission electrodes arranged on
the address electrodes, respectively, wherein the secondary electron
emission electrodes arranged on the address electrodes include the
BNBS.
16. The plasma display panel of claim 15, wherein the secondary
electron emission electrodes arranged on the address electrodes
comprise a bottom electrode layer arranged on the address electrode
and a BNBS layer arranged on the bottom electrode layer.
17. A flat lamp, comprising: a first substrate and a second substrate
opposing each other with a gap between them; a phosphor arranged
on an inner surface of the second substrate; a plurality of sustain
electrodes arranged on an inner surface of the first substrate substantially
in parallel to each other; a dielectric layer arranged on the sustain
electrodes; and a plurality of secondary electron emission electrodes
arranged on the dielectric layer substantially in parallel to each
other and corresponding to the sustain electrodes, respectively,
wherein a secondary electron emission electrode includes a boron
nitride bamboo shoot (BNBS).
18. The flat lamp of claim 17, wherein the secondary electron emission
electrode comprises a bottom electrode layer arranged on the dielectric
layer and a BNBS layer arranged on the bottom electrode layer.
19. The flat lamp of claim 18, wherein the bottom electrode layer
comprises silicon or nickel.
20. The flat lamp of claim 17, further comprising an MgO protective
layer arranged on the secondary electron emission electrodes and
the dielectric layer.
21. The flat lamp of claim 17, further comprising an MgO protective
layer arranged on the dielectric layer except where the secondary
electron emission electrodes are arranged.
22. A flat lamp, comprising: a first substrate and a second substrate
opposing each other with a gap between them; a phosphor arranged
on an inner surface of the second substrate; a plurality of sustain
electrodes arranged on an inner surface of the first substrate substantially
in parallel to each other; a plurality of secondary electron emission
electrodes arranged on the sustain electrodes, respectively; and
a dielectric layer arranged on the first substrate so as to cover
side walls of the sustain electrodes and the secondary electron
emission electrodes, wherein a secondary electron emission electrode
includes a boron nitride bamboo shoot (BNBS).
23. The flat lamp of claim 22, wherein the secondary electron emission
electrode comprises a bottom electrode layer arranged on a sustain
electrode and a BNBS layer arranged on the bottom electrode layer.
24. The flat lamp of claim 23, wherein the bottom electrode layer
comprises silicon or nickel.
25. The flat lamp of claim 22, further comprising an MgO protective
layer arranged on the secondary electron emission electrodes and
the dielectric layer.
26. The flat lamp of claim 22, further comprising an MgO protective
layer arranged on the dielectric layer but not on the secondary
electron emission electrodes.
27. A flat lamp, comprising: a first substrate and a second substrate
opposing each other with a gap between them; a phosphor arranged
on an inner surface of the second substrate; a plurality of sustain
electrodes arranged on an outer surface of the first substrate substantially
in parallel to each other; and a plurality of secondary electron
emission electrodes arranged on an inner surface of the first substrate
substantially in parallel to each other and corresponding to the
sustain electrodes, wherein a secondary electron emission electrode
includes a boron nitride bamboo shoot (BNBS).
28. The flat lamp of claim 27, wherein the secondary electron emission
electrode comprises a bottom electrode layer arranged on the inner
surface of the first substrate and a BNBS layer arranged on the
bottom electrode layer.
29. The flat lamp of claim 28, wherein the bottom electrode layer
comprises silicon or nickel.
Description
CROSS REFERENCE TO RELATED APPLICATION
[0001] This application claims priority to and the benefit of Korean
Patent Application No. 10-2004-0073085, filed on Sep. 13, 2004,
which is hereby incorporated by reference for all purposes as if
fully set forth herein.
BACKGROUND OF THE INVENTION
[0002] 1. Field of the Invention
[0003] The present invention relates to a plasma display panel
and a flat lamp, and more particularly, to a plasma display panel
and a flat lamp using a boron nitride bamboo shoot (BNBS).
[0004] 2. Discussion of the Background
[0005] FIG. 1A is a perspective view showing a general three-electrode
surface discharge plasma display panel (PDP), and FIG. 1B and FIG.
1C are cross-sectional views showing the PDP of FIG. 1A cut in a
width direction and a length direction, respectively. As shown in
FIG. 1A, FIG. 1B and FIG. 1C, the PDP includes a front glass substrate
20 and a rear glass substrate 10 facing each other with a predetermined
gap therebetween, barrier ribs 13 dividing a space between the front
glass substrate 20 and the rear glass substrate 10 into discharge
cells 21 corresponding to respective pixels, and an address electrode
11 and sustain electrodes 14 and 15 for discharging at each discharge
cell 21. The sustain electrodes 14 and 15, which are transparent
electrodes formed of a material such as indium tin oxide (ITO),
make a pair for sustaining the discharge. A bus electrode 16 is
formed on the sustain electrodes 14 and 15 to reduce a voltage drop
due to the resistance of the transparent sustain electrodes. Additionally,
a dielectric layer 18 covers the sustain electrodes 14 and 15, and
a protective layer 19, which may be a MgO layer, covers and protects
the dielectric layer 18. The pair of sustain electrodes 14 and 15
are disposed on the same plane and in parallel to each other to
cross the address electrode 11 so that a surface discharge is generated
to display an image. Here, reference numeral 12 denotes a dielectric
layer, and 17 denotes a phosphor layer.
[0006] In the discharge cell 21 of the PDP having the above structure,
the MgO protective layer 19 discharges secondary electrons into
the discharge cell 21, thereby improving discharge efficiency and
lowering a discharge voltage to be applied between the electrodes.
Additionally, the MgO protective layer 19 protects the electrodes
in the PDP. However, the MgO protective layer has a limited ability
to emit secondary electrons into the discharge space.
[0007] Applicant's Korean Patent Application No. 2000-5648 (Feb.
7, 2000) discloses a "Secondary electron amplification structure
applying carbon nanotube and plasma display panel using the same"
for solving the above problem. FIG. 2 is a cross-sectional view
showing the front glass substrate 20 of the PDP, which is disclosed
in the above application, cut in parallel to the barrier rib. As
shown in FIG. 2, carbon nanotubes (CNT) 22 are formed on the dielectric
layer 18 before forming the MgO protective layer, and the MgO protective
layer 19 is formed on the CNT 22. According to this structure, electrons
are discharged through an end of the CNT 22, thereby improving efficiency
of secondary electron emission into the discharge space.
[0008] However, the CNT 22 may be easily damaged from collisions
with particles during discharge. Consequently, the PDP using the
CNT 22 may not be very durable. Additionally, the CNT 22 generally
has low light transmittance, which lowers the entire brightness
of the PDP. That is, light generated by the phosphor layer should
transmit through the front glass substrate 20, however, the CNT
22 blocks some of this light.
SUMMARY OF THE INVENTION
[0009] The present invention provides a plasma display panel (PDP)
and a flat lamp having improved durability and brightness and that
may be driven with low voltage by improving secondary electron emission
efficiency.
[0010] Additional features of the invention will be set forth in
the description which follows, and in part will be apparent from
the description, or may be learned by practice of the invention.
[0011] The present invention discloses a plasma display panel including
a front substrate and a rear substrate opposing each other and having
a plurality of discharge cells between them, a plurality of address
electrodes arranged on the rear substrate substantially in parallel
to each other, a plurality of sustain electrodes arranged on the
front substrate substantially in parallel to each other and crossing
the address electrodes, a dielectric layer arranged on the sustain
electrodes, and a plurality of secondary electron emission electrodes
arranged on the dielectric layer substantially in parallel to each
other and corresponding to the sustain electrodes, respectively.
A secondary electron emission electrode includes a boron nitride
bamboo shoot (BNBS).
[0012] The present invention also discloses a plasma display panel
including a front substrate and a rear substrate opposing each other
and having a plurality of discharge cells between them, a plurality
of address electrodes arranged on the rear substrate substantially
in parallel to each other, a plurality of sustain electrodes arranged
on the front substrate substantially in parallel to each other and
crossing the address electrodes, a plurality of secondary electron
emission electrodes arranged on the sustain electrodes, respectively,
and a dielectric layer arranged on the sustain electrodes. A secondary
electron emission electrode includes a BNBS.
[0013] The present invention also discloses a flat lamp including
a first substrate and a second substrate opposing each other with
a gap between them, a phosphor arranged on an inner surface of the
second substrate, a plurality of sustain electrodes arranged on
an inner surface of the first substrate substantially in parallel
to each other, a dielectric layer arranged on the sustain electrodes,
and a plurality of secondary electron emission electrodes arranged
on the dielectric layer substantially in parallel to each other
and corresponding to the sustain electrodes, respectively. A secondary
electron emission electrode includes a BNBS.
[0014] The present invention also discloses a flat lamp including
a first substrate and a second substrate opposing each other with
a gap between them, a phosphor arranged on an inner surface of the
second substrate, a plurality of sustain electrodes arranged on
an inner surface of the first substrate substantially in parallel
to each other, a plurality of secondary electron emission electrodes
arranged on the sustain electrodes, respectively, and a dielectric
layer arranged on the first substrate so as to cover side walls
of the sustain electrodes and the secondary electron emission electrodes.
A secondary electron emission electrode includes a BNBS.
[0015] The present invention also discloses a flat lamp including
a first substrate and a second substrate opposing each other with
a gap between them, a phosphor arranged on an inner surface of the
second substrate, a plurality of sustain electrodes arranged on
an outer surface of the first substrate substantially in parallel
to each other, and a plurality of secondary electron emission electrodes
arranged on an inner surface of the first substrate substantially
in parallel to each other and corresponding to the sustain electrodes.
A secondary electron emission electrode includes a BNBS.
[0016] It is to be understood that both the foregoing general description
and the following detailed description are exemplary and explanatory
and are intended to provide further explanation of the invention
as claimed.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings, which are included to provide
a further understanding of the invention and are incorporated in
and constitute a part of this specification, illustrate embodiments
of the invention and together with the description serve to explain
the principles of the invention.
[0018] FIG. 1A is a perspective view showing a general three-electrode
surface discharge plasma display panel (PDP).
[0019] FIG. 1B and FIG. 1C are cross-sectional views showing the
PDP of FIG. 1A cut in a width direction and a length direction,
respectively.
[0020] FIG. 2 is a schematic cross-sectional view showing a front
substrate of a conventional PDP using carbon nanotubes (CNT).
[0021] FIG. 3 is a schematic cross-sectional view showing a front
substrate of a PDP according to a first exemplary embodiment of
the present invention.
[0022] FIG. 4 is a graph showing electric field-current characteristics
of a boron nitride bamboo shoot (BNBS).
[0023] FIG. 5 is a schematic view showing a crystalline structure
of the BNBS.
[0024] FIG. 6 is a schematic view showing a method of manufacturing
the BNBS.
[0025] FIG. 7 is a microscope photograph showing the BNBS.
[0026] FIG. 8A and FIG. 8B are cross-sectional views showing modified
embodiments of the PDP of FIG. 3.
[0027] FIG. 9 is a schematic cross-sectional view showing a front
substrate of a PDP according to a second exemplary embodiment of
the present invention.
[0028] FIG. 10A and FIG. 10B are cross-sectional view showing modified
embodiments of the PDP of FIG. 9.
[0029] FIG. 11A, FIG. 11B, FIG. 11C and FIG. 11D are views showing
a method of manufacturing a front substrate of a PDP in a case where
nickel is used as a bottom electrode.
[0030] FIG. 12A, FIG. 12B, FIG. 12C and FIG. 12D are views showing
a method of manufacturing the front substrate of the PDP in a case
where silicon is used as the bottom electrode.
[0031] FIG. 13 is a schematic cross-sectional view showing a rear
substrate of a PDP according to a third exemplary embodiment of
the present invention.
[0032] FIG. 14 and FIG. 15 are cross-sectional views showing a
structure of a flat lamp according to exemplary embodiments of the
present invention.
[0033] FIG. 16A is a perspective view showing another example of
a flat lamp according to an exemplary embodiment of the present
invention.
[0034] FIG. 16B and FIG. 16C are cross-sectional views showing
the flat lamp of FIG. 16A cut in width and length directions, respectively.
DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
[0035] FIG. 3 is a cross-sectional view showing a front substrate
of a plasma display panel (PDP) according to an exemplary embodiment
of the present invention. As FIG. 3 shows, a plurality of secondary
electron emission electrodes 44 comprising boron nitride bamboo
shoot (BNBS) are formed on a dielectric layer 43 in parallel to
each other. Here, the secondary electron emission electrodes 44
are formed to face a sustain electrode 41 on a front substrate 40.
More specifically, the secondary electron emission electrodes 44
face a bus electrode 42 that is formed on an upper surface of the
sustain electrode 41. Additionally, the secondary electron emission
electrodes 44 are formed as wide as the bus electrodes 42. As FIG.
3 shows, the secondary electron emission electrode 44 includes a
bottom electrode layer 44a, which is formed on the dielectric layer
43, and a boron nitride bamboo shoot (BNBS) layer 44b, which is
formed on the bottom electrode layer 44a. Therefore, the bottom
electrode layer 44a functions as a substrate on which the BNBS layer
44b is formed, and it is formed of silicon (Si) or nickel (Ni).
The Si may be amorphous or polycrystalline silicon.
[0036] Here, BNBS is a name of sp.sup.3 bonding 5H-BN, and it was
developed by National Institute for Material Science (NIMS) of Japan
and made public in March, 2004. BNBS is very hard, and it has a
stable structure. Additionally, BNBS is transparent at a region
of 380 to 780 nm wavelength, that is, visible ray region, and it
has a negative electron affinity, thus it has a high electron emitting
characteristic.
[0037] FIG. 4 is a graph showing electric field--current density
characteristics of BNBS. In FIG. 4, the material denoted by A is
BNBS, and the material denoted by B is carbon nanotube (CNT). As
FIG. 4 shows, BNBS has a current density of about 0.9 A/cm.sup.2
in an electric field of about 8.9V/.mu.m. However, CNT has a current
density of about 1 mA/cm.sup.2 in an electric field of about 8.9V/.mu.m.
That is, BNBS has a current density that may be significantly greater
than that of CNT at the same electric field. Therefore, BNBS has
a higher electron emitting characteristic than that of CNT. Additionally,
FIG. 5 shows a crystalline structure of BNBS. As FIG. 5 shows, boron
nitride based material such as BNBS has a cubic crystalline structure.
Therefore, boron nitride based material such as BNBS has a stable
and firm characteristic similar to diamond (Handbook of refractory
carbides and nitrides, Hugh O. Pierson, Noyes Publications, Table
13.6 p. 236, 1996).
[0038] BNBS may be simply fabricated. FIG. 6 shows a method for
fabricating BNBS. As FIG. 6 shows, in order to fabricate BNBS, a
Si or Ni substrate is put into a chamber, which is filled of a mixed
gas of NH.sub.3, H.sub.2, B.sub.2H.sub.4, and Ar, a 193 nm wavelength
ultraviolet laser is scanned onto the Si or Ni substrate, and high
frequency (about 13.56 Hz) is applied into the chamber to form BNBS
on the Si or Ni substrate. FIG. 7 is a microscope photograph showing
BNBS formed as described above. As FIG. 7 shows, an end portion
of the BNBS is formed as a bamboo shoot. Hence, BNBS is named after
the bamboo shoot shape.
[0039] The secondary electron emission electrodes 44 including
the BNBS layer 44b may improve secondary electron emission efficiency,
and discharges cause them minimal damage. Therefore, a PDP including
the BNBS layer 44b to discharge secondary electrons may be more
durable and brighter than a conventional PDP using CNT to discharge
secondary electrons.
[0040] FIG. 8A and FIG. 8B are views showing modified examples
of the PDP of FIG. 3. In FIG. 3, an additional layer is not formed
on the dielectric layer 43. However, in the PDP of FIG. 8A, a protective
layer 46 covers the dielectric layer 43 and the secondary electron
emission electrodes 44. For example, the protective layer 46 may
be formed of an MgO layer. As described above, an MgO protective
layer increases discharge efficiency by emitting secondary electrons
into the discharge cell. According to an embodiment of the present
invention, since discharge efficiency may be sufficiently improved
by the secondary electron emission electrodes 44, the MgO protective
layer may be omitted, as shown in FIG. 3. However, the MgO protective
layer 46 may also be applied to protect the dielectric layer 43,
as shown in FIG. 8A. Additionally, as FIG. 8B shows, the MgO protective
layer 46 may be formed on the dielectric layer 43 but not on the
secondary electron emission electrodes 44.
[0041] FIG. 9 is a schematic cross-sectional view showing a front
substrate of a PDP according to the second exemplary embodiment
of the present invention. As FIG. 9 shows, the bus electrode 42
of the first embodiment is omitted, and the secondary electron emission
electrodes 44 are formed on the positions of the bus electrodes
42. In other words, the secondary electron emission electrodes 44
are formed on at least a part of the sustain electrodes 41, and
they are arranged in parallel to the sustain electrodes 41. Therefore,
the secondary electron emission electrodes 44 of the second embodiment
simultaneously perform the function of bus electrodes and the function
of secondary electron emission electrodes. The secondary electron
emission electrodes 44 include the bottom electrode layer 44a formed
of Si or Ni, and the BNBS layer 44b formed on the bottom electrode
layer 44a. Additionally, as FIG. 9 shows, the dielectric layer 43
is applied on the front substrate 40 to cover the sustain electrodes
41 and side walls of the secondary electron emission electrodes
44. For example, the upper surface of the secondary electron emission
electrodes 44 may be exposed in the discharge cell (not shown) by
forming the height of the dielectric layer 43 to be same as the
sum of heights of the sustain electrode 41 and the secondary electron
emission electrode 44.
[0042] FIG. 10A and FIG. 10B are views showing modified examples
of the PDP according to the second embodiment of FIG. 9. In FIG.
10A, the MgO protective layer 46 is applied on an upper surface
of the dielectric layer 43 and an upper surface of the secondary
electron emission electrode 44. As described above, the MgO protective
layer 46 prevents the dielectric layer 43 from being physically
and chemically damaged, and it emits secondary electrons. Additionally,
since the secondary electron emission electrode 44 comprising the
BNBS layer 44b is durable and efficient, the MgO protective layer
46 may be formed only on the dielectric layer 43, as FIG. 10B shows.
In this case, the dielectric layer 43 is formed slightly lower than
the sum of the heights of the sustain electrode 41 and the secondary
electron emission electrode 44. Additionally, a thin MgO protective
layer 46 is formed on the upper surface of the dielectric layer
43 but not on the secondary electron emission electrode 44. Thus,
the secondary electron emission electrodes 44 are exposed in the
discharge cell. Here, the MgO protective layer 46 is about 5,000
.ANG. thick.
[0043] FIG. 11A, FIG. 11B, FIG. 11C and FIG. 11D illustrate a method
of manufacturing the front substrate of the PDP according to an
embodiment of the present invention when using Ni as the bottom
electrode 44s of the secondary electron emission electrode 44. As
FIG. 11A shows, a transparent metal material such as an indium tin
oxide (ITO) is deposited on a general glass substrate 40 such as
soda-line glass. The deposited transparent metal is then patterned
to form the sustain electrode 41, and Ni is partially deposited
on the sustain electrode 41 in the general deposition method as
shown in FIG. 11B. As described above, the nickel functions as a
bottom electrode layer 44a for forming the BNBS layer 44b. Additionally,
as FIG. 11C shows, the glass substrate 40, on which the sustain
electrode 41 and the bottom electrode 44a are formed, is put into
a chamber that is filled of a mixed gas including NH.sub.3, H.sub.2,
B.sub.2H.sub.4, and Ar, and the BNBS layer 44b is formed on the
bottom electrode layer 44a using laser-plasma enhanced chemical
vapor deposition (LA-PECVD). Then, as FIG. 11D shows, the dielectric
layer 43 is formed on the glass substrate 40 so as to surround side
walls of the bottom electrode layer 44s and the BNBS layer 44b.
The MgO protective layer 46 may be additionally formed on the dielectric
layer 43.
[0044] FIG. 12A, FIG. 12B, FIG. 12C and FIG. 12D illustrate a method
of manufacturing the front substrate of the PDP according to the
second embodiment of the present invention when using Si as the
bottom electrode 44a of the secondary electron emission electrode
44. As FIG. 12A shows, a transparent metal material such as the
ITO is deposited on a general glass substrate 40 such as soda-line
glass. The deposited transparent metal is then patterned to form
the sustain electrode 41, and about 1.51 .mu.m thick polycrystalline
silicon (poly-Si) layer 44' is formed on the glass substrate 40
and the sustain electrode 41, as shown in FIG. 12B. The poly-Si
layer 44' may be formed by depositing amorphous silicon using PECVD
at a temperature less than 400.degree. C. and then crystallizing
the a-Si using a crystallization method such as sequential lateral
solidification, metal induced crystallization, metal induced lateral
crystallization, or other crystallization methods. Next, as FIG.
12C shows, the poly-Si layer 44' is patterned to form the bottom
electrode 44a, and the BNBS layer 44b is then formed on the bottom
electrode 44a using the LA-PECVD method. Additionally, as FIG. 12D
shows, the dielectric layer 43 is formed on the glass substrate
40 so as to surround the side walls of the bottom electrode layer
44a and the BNBS layer 44b. The MgO protective layer 46 may be additionally
formed on the dielectric layer 43.
[0045] In the above embodiments, the secondary electron emission
electrode is formed on the sustain electrode of the front substrate,
however, the secondary electron emission electrode may also be formed
on an address electrode of a rear substrate. FIG. 13 is a cross-sectional
view showing a rear substrate of a PDP, in which the secondary electron
emission electrode is formed on the address electrode, according
to a third exemplary embodiment of the present invention. As FIG.
13 shows, the rear substrate unit of the PDP according to the third
embodiment of the present invention includes a rear substrate 30
that is formed of a transparent material such as a glass, a plurality
of address electrodes 31 formed on the rear substrate 30 in parallel
to each other, a secondary electron emission electrode 32 formed
on the address electrode 31, a dielectric layer 33 covering the
address electrodes 31 and the secondary electron emission electrodes
32, a plurality of barrier ribs 34 disposed on the dielectric layer
33 and dividing a space between the rear substrate 30 and the front
substrate 40 into a plurality of discharge cells 36, and a phosphor
35 applied on inner walls of the discharge cells 36. As described
above, when the secondary electron emission electrode 32 is formed
on the address electrode 31, the address discharge voltage may be
reduced in the discharge cell 36 and discharge efficiency may be
improved. Here, the secondary electron emission electrode 32 comprises
a BNBS layer. The address electrode 31 may be formed of poly-Si
or Ni so that the BNBS layer may be formed on the address electrode
31. Alternatively, the address electrode 31 may be formed using
a metal such as Al, and the secondary electron emission electrode
32 may be formed having a two-layer structure. In this case, the
bottom electrode layer may be formed of poly-Si or Ni, and the BNBS
layer may be formed on the bottom electrode layer, which is formed
on the address electrode 31.
[0046] The secondary electron emission electrode according to embodiments
of the present invention may be applied to a flat lamp that may
be used as a back light for a liquid crystal display (LCD), since
a base structure and operational principle of the flat lamp are
the same as those of the PDP. That is, the flat lamp also has a
structure in which discharge gas is injected between two glass substrates,
and ultraviolet rays generated by gas discharge excite phosphors
to emit visible rays.
[0047] FIG. 14 is a cross-sectional view showing a structure of
a flat lamp according to an embodiment of the present invention.
As FIG. 14 shows, the flat lamp includes a front substrate 50 and
a rear substrate 60 opposing each other with a predetermined gap
therebetween to form a discharge space 63, a phosphor 61 applied
on the rear substrate 60, a plurality of sustain electrodes 51 formed
on the front substrate 50 in parallel to each other for making a
discharge in the discharge space 63, a dielectric layer 54 applied
on the front substrate 50 to cover the sustain electrodes 51, and
a plurality of secondary electron emission electrodes 52 formed
on the dielectric layer 54 in parallel to each other and corresponding
to the sustain electrodes 51. Additionally, a barrier rib 62 seals
the discharge space 63. Here, the secondary electron emission electrodes
52 include a BNBS layer 52b for emitting secondary electrons and
a bottom electrode layer 52a, which is formed on the dielectric
layer 54 and functions as a substrate on which the BNBS layer 52b
is formed. The bottom electrode layer 52a may comprise Si or Ni.
Therefore, the front substrate of the flat lamp of FIG. 14 has the
nearly same structure as that of the front substrate of the PDP
of FIG. 3.
[0048] Additionally, as shown in the modified example of the PDP
of FIG. 8A and FIG. 8B, an MgO protective layer 55 may be applied
on the upper surface of the dielectric layer 54 and the upper surface
of the secondary electron emission electrodes 52 in order to protect
the dielectric layer 54 in the flat lamp of FIG. 14. The MgO protective
layer 55 prevents the dielectric layer 54 from being physically
and chemically damaged, and it emits secondary electrons. Alternatively,
the MgO protective layer 55 may be formed only on the dielectric
layer 54. In this case, the secondary electron emission electrodes
52 are exposed in the discharge space 63.
[0049] FIG. 15 is a cross-sectional view showing another example
of a flat lamp according to an embodiment of the present invention.
As FIG. 15 shows, the flat lamp includes the front substrate 50
and the rear substrate 60 opposing each other with a predetermined
gap therebetween to form the discharge space 63, the phosphor 61
applied on the rear substrate 60, a plurality of sustain electrodes
51 formed on the front substrate 50 in parallel to each other for
making a discharge in the discharge space 63, a plurality of secondary
electron emission electrodes 52 formed on the upper surfaces of
the sustain electrodes 51 in parallel to each other, and the dielectric
layer 54 applied on the front substrate 50 in between, and as high
as, a top surface of the secondary electron emission electrodes
52. Additionally, the barrier rib 62 seals the discharge space.
As described above, the secondary electron emission electrodes 52
include the BNBS layer 52b and the bottom electrode layer 52a. Therefore,
the front substrate of the flat lamp of FIG. 15 has a similar structure
to that of the front substrate of the PDP of FIG. 9.
[0050] Additionally, in the flat lamp of FIG. 15, the MgO protective
layer 55 may be applied on the upper surface of the dielectric layer
54 and the upper surfaces of the secondary electron emission electrodes
52 to protect the dielectric layer 54, like in the PDP of FIG. 10A.
Alternatively, the MgO protective layer 55 may be formed only on
the dielectric layer 54, like the modified embodiment of FIG. 10B.
[0051] FIG. 16A is a perspective view showing another modified
example of the flat lamp according to an embodiment of the present
invention, and FIG. 16B and FIG. 16C are cross-sectional views showing
the flat lamp of FIG. 16A cut in a transverse direction and a length
direction, respectively. The flat lamp of FIG. 16A, FIG. 16B and
FIG. 16C includes the front substrate 50 and the rear substrate
60 opposing each other with a predetermined gap therebetween to
form the discharge space 63, the phosphor 61 applied on the rear
substrate 60, a plurality of sustain electrodes 51 formed on a first
surface of the front substrate 50 in parallel to each other for
making a discharge in the discharge space 63, and a plurality of
secondary electron emission electrodes 52 formed on a second surface
of the front substrate 50 in parallel to each other. More specifically,
the sustain electrodes 51 and the secondary electron emission electrodes
52 are formed to face each other on outer and inner surfaces of
the front substrate 50, respectively.
[0052] In the flat lamp of FIG. 14 and FIG. 15, the sustain electrodes
51 are formed in the discharge space 63, however, in the flat lamp
of FIGS. 16A through 16C, the sustain electrodes 51 are formed outside
the discharge space 63. In this case, the front substrate 50 can
replace the functions of the dielectric layer, thereby simplifying
the flat lamp's structure. Additionally, since the dielectric layer
is omitted, the MgO protective layer, which protects the dielectric
layer, can also be omitted. Further, as described above, the secondary
electron emission electrodes 52 include the BNBS layer 52b and the
bottom electrode layer 52a. Since the secondary electron emission
electrode comprises the BNBS layer, the flat lamp may be brighter
and have a longer life span.
[0053] In the flat lamps described above, the sustain electrodes
are formed on the front substrate, however, the description is an
example, and the sustain electrodes may be formed on the rear substrate.
[0054] As described above, according to PDPs and flat lamps of
the present invention, BNBS, which is a very hard material, is used
to emit secondary electrons. Thus, the PDPs and the flat lamps may
have superior durability and a longer life span than conventional
PDPs and flat lamps using carbon nanotubes.
[0055] Additionally, since BNBS transmits light at the visible
ray region, light generated from the phosphor may transmit through
the front glass substrate without any substantial loss. Therefore,
PDPs and flat lamps of the present invention may be brighter than
conventional PDPs and flat lamps.
[0056] The BNBS has a low threshold voltage for performing the
discharge operation. Thus, PDPs and flat lamps according to the
present invention may be driven with lower voltage, which decreases
power consumption.
[0057] Moreover, BNBS may be simply fabricated. Therefore, PDPs
and flat lamps including BNBS may be fabricated in a shorter processing
time and at lower fabricating costs than such devices including
carbon nanotubes.
[0058] It will be apparent to those skilled in the art that various
modifications and variation can be made in the present invention
without departing from the spirit or scope of the invention. Thus,
it is intended that the present invention cover the modifications
and variations of this invention provided they come within the scope
of the appended claims and their equivalents. |