Abstract
The present invention relates to a process for obtaining oleoresin
of improved color and pungency from chili, the said process comprising
steps of: treating powder or flakes of chili by mixing with a multi
enzyme preparation, incubating at a particular range pH, drying the
enzyme treated chili powder/flakes to bring down the moisture level
of about 5-12%, powdering or pelletizing to a particle size of about
20-30 mesh, soaking and extracting using a mixture of solvent for
a period ranging between 1h to 3h; repeating the extraction and pooling
the extracts, and concentrating the pooled extract to obtain oleoresin
with enriched pungency and color.
Claims
We claim:
1. A process for obtaining oleoresin of improved color and pungency
from chili, the said process comprising steps of: i) treating powder
or flakes of chili by mixing with a multi enzyme preparation, incubating
at a pH in the range of 4.0 to 7.0 for a time period of 2 h to 24
h and at a temperature in the range of 200 to 50.degree. C., ii)
drying the enzyme treated chili powder/flakes of step (i) to bring
down the moisture level of about 5-12%, iii) powdering or pelletizing
the contents of step (ii) into a particle size of about 20-30 mesh,
iv) loading the chilli powder or its pellets into extraction column
and soaking in a mixture of solvent for a period ranging between
1 h to 3 h; v) draining and collecting the solvent extract of step
(iv) or to leave behind soaked chili powder or pellet, vi) extracting
further the soaked powder or pellet of step (v) with solvent mixture,
vii) repeating the steps (iv) to (vi), pooling the extracts, and
viii) concentrating the pooled extract to obtain oleoresin with
enriched pungency and color.
2. A process as claimed in claim 1, wherein paprika powder/pellets
can also be employed as raw material for extraction.
3. A process as claimed in claim 1, wherein in step (I) the multienzyme
preparation used belongs to the endo-1, 3 (4) .beta.-glucanase class
enzymes consisting of pectinase, betaglucanase and hemicellulase.
4. A process of claim 3, wherein the pectinase used has an activity
in the range of 50 to 120 fungal betaglucanase units per gram and
pectinase 5000-12000 psu/g.
5. A process as claimed in claim 1, wherein in step (a) the w/w
ratio of enzyme preparation to chili powder/flakes used is in the
range of 0.1-1.0 to 1.0 to 100.0.
6. A process as claimed in claim 1, wherein the chili powder is
converted to pellets of size up to 1-cm diameter and up to 15-mm
length using commercially available pelletizing machine.
7. A process as claimed in claim 1 wherein, the ratio of polar
solvent: non-polar solvent used is in the range of 20:80 to 60:40.
8. A process as claimed in claim 1, wherein the polar solvent used
is selected from a group consisting of ketonic solvents selected
from acetone, isobutyl ketone, methyl-ethyl ketone, methyl isobutyl
ketone, ethyl acetate, propyl acetate, butyl acetate or mixtures
thereof.
9. A process as claimed in claim 1, wherein the non-polar solvent
used is selected from a group consisting of hexane, petroleum ether
or mixtures thereof.
10. A process as claimed in claim 1, wherein in step (iv) the solvent
mixture used is ethyl acetate: hexane or acetone: hexane.
11. A process as claimed in claim 1, wherein in step (iv), the
ratio of starting material to the solvent used is in the range of
1:6 to 1:12.
12. A process of claim 1, wherein in step (vii) the pooled extract,
is concentrated upto 95% under atmospheric pressure.
13. A process of claim 1, wherein in step (vii) the final stripping
of the solvent from the pooled extract is carried out by live steam
and/or indirect and azeotropic distillation.
14. A process as claimed in claim 1, wherein the process may be
a batch process or a continuous process comprising multiple extraction
columns.
15. A process as claimed in claim 1, wherein the solvent used for
extraction is recycled in order to enrich the yield.
16. A process as claimed in claim 1, wherein the recovery of the
oleoresin is up to 98.00 percent.
17. A process as claimed in claim 1, wherein the carotenoid pigment
recovery is up to 95.00 percent.
18. A process of claim 1, wherein the percentage yield of oleoresin
obtained is up to 12.00.
19. A process of claim 1, wherein the oleoresin obtained has a
color value of upto 72,000.
20. A process of claim 1, wherein the percentage of capsacin content
of oleoresin obtained is upto 1.70
21. A process as claimed in claim 1, wherein the chili flakes are
obtained by: (a) drying the commercially available chili, after
pre-cleaning, to a moisture level in the range of 5 to 8 percent,
(b) followed by grinding in a mill to obtain a mixture of pericarp
flakes and seeds which is sieved to get two parts namely bigger
percarp free of seeds and a mixture of smaller pericarp flakes and
seeds, (c) segregating the mixture of smaller pericarp flakes and
seeds to air aspiration using a commercially available air aspirator
to obtain seeds and pericarps, and d) powdering the percarps of
step (b) and (c) using a hammer mill fitted with mesh sieve of size
20 to 40 to obtain the required starting material for extraction.
Description
FIELD OF THE INVENTION
[0001] The present invention relates to a process of extraction
of chili (Capsicum annum L) oleoresin of improved yield. The invention
also provides a process of recovering carotenoid pigment with improved
recovery.
BACKGROUND AND PRIOR ART REFERENCES
[0002] Chilies are the dried ripe red fruits of the genus capsicum.
The two well-known species are Capsicum annum L. and Capsicum frutenscens
L. India is the largest producer and exporter of chilies. The estimated
export of dry chilies from India was 75,000 MT tonnes valued Rs.
25580 lakhs in 2001-02.
[0003] Pungency and color are the two main quality attributes in
chilies. The red color of chilies is due to the presence of carotenoid
pigments like capsanthin, (major pigment, 35%) capsorubin, zeaxanthin,
violaxanthin, cryptoxanthin, .beta.-carotene etc. These pigments
are present in chilies mainly in the esterified form, and to a small
extent in non-esterified forms. The oleoresin of chilies is used
in many processed foods like sausages, seafood, meat products etc.
to impart a reddish taint and pungency. It is also used in chicken
feed so that chicken meat and yolk will get an attractive reddish
shade. For food colouration, pungency free, high color content chili
oleoresins are desirable. Chili oleoresins as commercially produced
vary in their pigment content and the color value ranges from 30,000
to 1,00,000 units as, measured by the method prescribed by the Essential
oil Association of America (EOA). The color content of the oleoresin
is directly proportional to the pigment concentration the raw material
used. But preparation of oleoresin with high color values is desirable.
The present invention relates to a process to upgrade the color
value of pungency-free commercial chili oleoresin.
[0004] There are several patents on chili/paprika color, relating
to the following aspects:
[0005] i. Methods for alcohol or oil extraction, usually after
saponification with alkali (No. 31,522 Israel 1971, No. 76,142,020,
Japan 1976, No. 80,118,967, Japan 1980, No. 81,011,960, Japan 1981,
No. 82,133,160, Japan 1982, No. 82,180,663, Japan 1982, and 83,173,164,
Japan 1984).
[0006] ii. Pigment production by inter-esterification, No. 79,142,236,
Japan 1979).
[0007] iii. Methods for pigment stabilization or prevention of
fading (54,010,568, Japan 1979 No. 55046, 147, Japan 1980, No. 76,112,561,
Japan 1976) and
[0008] iv. Preparation of formulations for food use (81,011,961,
Japan 1981).
[0009] Other patents relating to paprika color are as follows:
[0010] i. Method of preventing paprika color from fading (JP52128924,
1977),
[0011] ii. Production of paprika color involving the use of calcium
hydroxide and solvent extraction (JP57131259, 1982),
[0012] iii. Production of paprika dyestuff by treating paprika
extract with caustic alkali in presence of acetone (JP61264061,
1986),
[0013] iv. Improvement of paprika color stability to oxygen and
light by blending with carrot extract and browning reaction product
of a saccharide and amino acid (JP57031962, 1982),
[0014] V. Fade preventing agent for paprika pigment by adding a
browning reaction product of a saccharide and an amino acid (JP56041259,
1981),
[0015] vi. Fade inhibition of paprika color by adding solvent extract
of rosemary, sage or mixture thereof (JP57102955, 1982),
[0016] vii. Manufacture of odourless paprika colouring matter by
absorption of alcohol extract of paprika on a resin of porus polymeric
structure (JP3045657, 1991),
[0017] viii. Production of stable deodorise paprika pigment by
bringing paprika oleoresin into contact with carbon dioxide in supercritical
state in presence a polar solvent (JP2038464, 1990),
[0018] ix. Production of concentrate paprika pigment by treating
paprika with lipase followed by solvent extraction (JP62115067,
1987),
[0019] x. Method for separating paprika pigment by silica gel chromatography
(JP62115068, 1987),
[0020] xi. Manufacture of paprika oleoresin capsule by treatment
with molto dextrin and modified starch (KR9310538, 1993),
[0021] xii. Method for production of colouring agent and flavouring
material from paprika (HU63311, 1993),
[0022] xiii. Process for isolation of flavour and color from paprika
(HU185706, 1985),
[0023] xiv. Method for obtaining aromatics and dyestuffs from bell
peppers involving extraction with a solvent in a supercritical state
(HU28336, 1983),
[0024] xv. Improvement of color stability by treatment with vegetables
and fruits, which contain carotenoids (U.S. Pat. No. 5,888,574,
1999),
[0025] xvi. Natural food color composition involving mixture of
edible materials including paprika and palm oil, carrot oil or corn
gluten oil (U.S. Pat. No. 4,304,792, 1981),
[0026] xvii. High temperature counter current solvent extraction
(U.S. Pat. No. 5,773,095, 1998),
[0027] xviii. Method of stabilising a spice extractive and a preservative
product by using a small amount of metal deactivator such as an
edible water soluble salt of ethylene such as diamine tetra acetic
acid (GB974322, 1964),
[0028] xix. Color stabilised paprika composition using a natural
antioxidant/oil soluble ascorbic acid ester (US19900525340, 19900518,
1991),
[0029] xx. Preparation of emulsified paprika color (JP2001252043,
2001), prevention of paprika pigment fading using caffeic acid ferulic
acid, chlorogenic acid and some of their esters etc. (JP57117566,
1992).
[0030] The above patents do not teach or does not provide any clue
regarding improved extraction of chili oeloresin and recovery of
carotenoid.
[0031] According to a published paper by Santamaria et al., "Selective
enzyme-mediated extraction of capsaicinoids and carotenoids from
chili guajillo puya (Capsicum annum L) using ethanol as solvent"
in J. Agric.Food Chem. 2000, 48, 3063-3067, selective extraction
of capsaicinoids and carotinoids from the Mexican chili Guajillo
"puya" was studied. Ethanol was used as solvent for the
extraction of carotenoids and capsaicin from chili powder treated
with commercial enzymes (individually) containing a) pectolytic
as well as hemicellulolytic: activities, (b) cellulotytic activity,
(c) a vide variety of carbohydrase activities d) with pectin esterase
and arabanase activities. It was recommended that, pre-treatment
of the flour with a commercial enzyme namely Viscozyme L (with a
vide variety of carbohydrase activities having 120 units of fungal
.beta.-glucanase (FBG)/ml) at 5% level on chili powder helped to
get an increased yield of 11% for carotenoid and 7% for capsaicinoids
respectively, over control chili powder.
[0032] In the present patent proposal using two commercial enzymes
namely (a) Extrazyme (with declared activity of 7500 pectinase S
units and a multi-enzyme complex containing a vide range of carbohydrases,
including arabanase, cellulase, .beta.-glucanase, hemi-cullalase,
and xylanase and (b) Energex, in powder or liquid form, with declared
activities of 50-120 fungal .beta.--glucanase per gram or ml and
5000 to 12000 PSU per gram or ml.
[0033] The method reported in the publication referred to above,
has many disadvantages, which are overcome in the present patent
application.
[0034] 1) As per the paper, the chili powder to water ratio is
very high being of the order of 1:50 which needs to be dried before
extraction. This step of removal of water in large quantities involves
time and energy, which would make the processes uneconomical. In
the present patent proposal material to water ratio for enzyme treatment
is far less (1:1) which makes the drying step easier and faster
[0035] 2) Enzyme addition to the chili powder as reported in the
paper ranges from 1-5% and actually the authors recommend 5% of
the enzyme. In the present patent proposal maximum level required
is 1% only.
[0036] 3) The increase in the yields of carotenoids and capsaicinoids
as per the referred paper is 10% for carotenoids and 7% for capsaicinoids
over the control batch.
[0037] In contrast to this in the proposed patent, the increase
in yields of carotenoids and capsicinoids is of the order of 24%
and 32% respectively, which is very much higher.
[0038] 4) The solvent used in the publication is aqueous alcohol
or pure alcohol. In the proposed patent a mixture of solvents with
an advantage of improved extractability for chili constituents namely,
carotenoids and capsaicin has been employed
[0039] 5) Commercial scale adaptation is feasible for the process
claimed in the patent application
[0040] In the spice extraction Industry, chili oleoresin is produced
by extraction of chili powder with solvents such as acetone, ethylene
dichloride and hexane followed by desolventisation to get a deep
red coloured, viscous material called the oleoresin. The oleoresin
contains the constituents responsible for color namely carotenoids,
the pungent constituents mainly capsaicin and dihydrocapsaicin,
besides other soluble components such as fats and waxes.
[0041] The present patent aims at enhancing the extractability
of chili constituents especially pigments and capsaicinoids by a
combination of two techniques namely enzyme treatment and extraction
with selected solvent mixtures.
OBJECTS OF THE INVENTION
[0042] The main object of the present invention is to provide a
process for recovering chili oleoresin and caroteniod.
[0043] Another object of the invention is to provide a process
for obtaining oleoresin of improved color and pungency from chili.
[0044] Still another object of the invention is to provide a process
of extracting oleoresin and carotenoid pigment using an enzyme with
solvent to obtain improved quality of resin.
[0045] Still another object of the invention is to provide a process
of extracting oleoresin and carotenoid pigment using a combination
of enzyme and binary solvent system.
[0046] One more object of the invention is to provide a process
for obtaining chilli flakes as a starting material for the above
extraction process.
SUMMARY OF THE INVENTION
[0047] Accordingly, the present invention provides a process for
obtaining oleoresin of improved color and pungency from chili, the
said process comprising steps of: treating powder or flakes of chili
by mixing with a multi enzyme preparation, incubating at a particular
range pH, drying the enzyme treated chili powder/flakes to bring
down the moisture level of about 5-12%, powdering or pelletizing
to a particle size of about 20-30 mesh, soaking and- extracting
using a mixture of solvent for a period ranging between 1 h to 3
h; repeating the extraction and pooling the extracts, and concentrating
the pooled extract to obtain oleoresin with enriched pungency and
color.
DETAILED DESCRIPTION OF THE INVENTION
[0048] Accordingly, the present invention provides a process for
obtaining oleoresin of improved color and pungency from chili, the
said process comprising steps of:
[0049] i) treating powder or flakes of chili by mixing with a multi
enzyme preparation, incubating at a pH in the range of 4.0 to 7.0
for a time period of 2 h to 24 h and at a temperature in the range
of 200 to 50.degree. C.,
[0050] ii) drying the enzyme treated chili powder/flakes of step
(i) to bring down the moisture level of about 5-12%,
[0051] iii) powdering or pelletizing the contents of step (ii)
into a particle size of about 20-30 mesh,
[0052] iv) loading the chilli powder or its pellets into extraction
column and soaking in a mixture of solvent for a period ranging
between 1 h to 3 h;
[0053] v) draining and collecting the solvent extract of step (iv)
or to leave behind soaked chili powder or pellet,
[0054] vi) extracting further the soaked powder or pellet of step
(v) with solvent mixture,
[0055] vii) repeating the steps (iv) to (vi), pooling the extracts,
and
[0056] viii) concentrating the pooled extract to obtain oleoresin
with enriched pungency and color.
[0057] An embodiment of the invention, the raw material for the
extraction selected is either chili or paprika.
[0058] Another embodiment of the invention provides a process wherein
the multienzyme preparation used belongs to the endo-1,3 (4) .beta.-glucanase
class enzymes consisting of pectinase, betaglucanase and hemicellulase.
[0059] Still in another embodiment, the pectinase used has an activity
in the range of 50 to 120 fungal betaglucanase units per gram and
pectinase 5000-12000 psu/g.
[0060] Still in another embodiment, the w/w ratio of enzyme preparation
to chili powder/flakes used is in the range of 0.1-1.0 to 1.0 to
100.0.
[0061] Yet in another embodiment, the chili powder is converted
to pellets of size up to 1-cm diameter and up to 15-mm length using
commercially available pelletizing machine.
[0062] Yet in another embodiment, the solvents used is selected
from polar, non-polar or mixture thereof.
[0063] Yet in another embodiment, the ratio of polar solvent: non-polar
solvent used is in the range of 20:80 to 60:40.
[0064] Yet in another embodiment, the polar solvent used is selected
from a group consisting of ketonic solvents selected from acetone,
isobutyl ketone, methyl-ethyl ketone, methyl isobutyl ketone, ethyl
acetate, propyl acetate, butyl acetate or mixtures thereof.
[0065] Yet in another embodiment, the non-polar solvent used is
selected from a group consisting of hexane, petroleum ether or mixtures
thereof.
[0066] Yet in another embodiment, the solvent mixture used is ethyl
acetate: hexane or acetone: hexane.
[0067] Yet in another embodiment, the ratio of starting material
to the solvent used is in the range of 1:6 to 1:12.
[0068] Yet in another embodiment, the pooled extract, is concentrated
upto 95% under atmospheric pressure.
[0069] Yet in another embodiment, the final stripping of the solvent
from the pooled extract is carried out by live steam and/or indirect
and azeotropic distillation.
[0070] Yet in another embodiment, the process may be carried out
either by batch process or a continuous process comprising multiple
extraction columns.
[0071] Yet in another embodiment, the solvent used for extraction
is recycled in order to enrich the yield.
[0072] Yet in another embodiment, the recovery of the oleoresin
is up to 98.00 percent.
[0073] Yet in another embodiment, the carotenoid pigment recovery
is up to 95.00 percent.
[0074] Yet in another, embodiment, the percentage yield of oleoresin
obtained is upto 12.00.
[0075] Yet in another embodiment, the oleoresin obtained has a
color value of upto 72,000.
[0076] Yet in another embodiment, the percentage of capsacin content
of oleoresin obtained is up to 1.70.
[0077] Still another embodiment of the present invention relates
to a process of obtaining chili flakes as a starting material, said
process comprising steps of:
[0078] a) drying the commercially available chili, after pre-cleaning,
to a moisture level in the range of 5 to 8 percent,
[0079] b) followed by grinding in a mill to obtain a mixture of
pericarp flakes and seeds which is sieved to get two parts namely
bigger percarp free of seeds and a mixture of smaller pericarp flakes
and seeds;
[0080] c) segregating the mixture of smaller pericarp flakes and
seeds to air aspiration using a commercially available air aspirator
to obtain seeds and pericarps,
[0081] d) powdering the percarps of step (b) and (c) using a hammer
mill fitted with mesh sieve of size 20 to 40 to obtain the required
starting material for extraction.
[0082] The process consists of first subjecting commercially available
chili for thorough cleaning to remove any extraneous matter. This
is followed by separation of seeds and flakes followed by grinding
of the flakes to powder using a suitable grinder. This is followed
by treating the pericarp powder with an aqueous solution of an enzyme
mixture designed to cause cell wall degradation, and consisting
of constituent enzymes namely, cellulose, hemicellulose, amylase,
pectinase, arabinase, B-glucanase and xylanase. The enzyme treated
chili powder is held at optimum temperature for enzyme action. The
chili powder is dried to a, moisture level of 15% or 8% depending
on whether the powder is subjected to pelletization or extracted
as a powder, respectively. The, pellets are dried to moisture content
of about 8%. The pellets or the powder is, loaded in to columns
and extracted with binary solvent mixtures drawn from hexane, acetone,
ethyl acetate, ethyl methyl ketone and petroleum ether. It has been
found that the selected binary solvent mixtures are more efficient
for the extraction of chili constituents as compared to the individually
pure solvents. This results in reduction of processing time and
also lesser use of solvents, besides improved recovery of the principal
constituents namely, carotenoid pigments and pungent principles,
which are mainly capsaicin and dihydro capsaicin. The extract or
miscella is subjected to distillation under controlled conditions
to maximaize the recovery of the solvent and minimize the loss of
pigments and to produce an oleoresin of improved color value and
capsaicin content.
[0083] The solvent mixture adsorbed onto the spent chili powder/pellets
are recovered by passing steam through the bed of the material and
condensing the vapors. In the case of water immiscible solvent mixture,
such as ethyl acetate and hexane, the aqueous layer easily separated
by draining out from condensate. In the case of a solvent mixture
such as hexane and acetone, hexane is recovered as a separated layer
and the acetone in the aqueous layer of the condensate is recovered
by fractional distillation.
[0084] Novelty
[0085] 1. Chili or paprika powder/pellets is treated with an enzyme
mixture, which facilitates better release of chili constituents
namely pigments and pungency for extraction purposes.
[0086] 2. A mixture of binary solvents selected for higher efficiency
in terms of extractability of chili constituents is employed for
extraction in place of conventional single solvents.
[0087] 3. The solvent mixtures are prepared by mixing by volume
90 to 10 parts of polar solvents like acetone, ethyl acetate or
methyl ethyl ketone with 10 to 90 parts of non-polar solvents like
hexane or petroleum ether.
[0088] The following examples are given by way of illustration
of the present invention and therefore should not be construed to
limit the scope of the present invention.
EXAMPLE 1
[0089] Byadgi variety of dried red chili was procured locally and
it was dried at 50.degree. C. for two hours in order to bring down
the moisture to nearly 5%. The crisp dry chili was passed through
a hammer mill with a suitable sieve in order to get a mixture of
pericarp flakes and seeds. This mixture was passed through a smaller
mesh sieve to get two fractions namely, a) bigger flakes of pericarp
free of seeds b) a mixture of smaller flakes and seeds. This mixture
of smaller flakes and seeds was passed through an air-aspirator,
which resulted in two desired fractions namely pure seeds and pericarp.
The preicarp contained a small amount of seeds (3-5%). The two pericarp
fractions were mixed and was powdered in a hammer mill fitted with
30 mesh sieve to get a powder which was used as the raw material
for conversion into pellets and for extraction studies. The powder
(30 g) was loaded in a glass column and extracted with a solvent
mixture containing 60 parts of Acetone, and 40 parts of Hexane,
by volume. After the solvent addition a contact time of 2 hours
was given and extract (60 ml) was drained out while simultaneously
adding fresh solvent mixture on to the material in the column to
keep it soaked. Totally 6 more such extracts were taken after a
contact time of 1 hour every time. The extracts were pooled (240
ml) and desolventized in a rota evaporator at atmospheric pressure
till nearly 220 ml of the solvent was recovered. Rest of the distillation
was carried out under reduced pressure of 20' and a temperature
of less than 60.degree. C. using a suction pump till solvent was
almost completely removed. At the final stages of distillation the
unit was connected to a vacuum pump at a vacuum of 26' and a temperature
below 80.degree. C. for a period of 15 minutes by which time the
solvent smell was fully removed from the product (3.8 g). The color
value and capsaicin content in this oleoresin 64,100 and 1.54%.
A controlled batch of extraction was also carried out under similar
conditions as per the solvent mixtures. The oleoresin yield was
3.8 g and its color value and capsaicin content were 57800 and 1.24%
respectively. In another control batch of extraction hexane was
used as the solvent under similar conditions. The yield of resin
was 3.7 g and its color value and capsaicin content were 59,000
and 0.83% respectively.
EXAMPLE 2
[0090] Byadgi variety of dried red chili was procured locally.
Reduction of moisture to a level of around 5%, breaking of capsules,
sieving and air aspiration, separation of pericarp from seeds was
carried out as described in example 1. The flakes were ground using
a hammer mill to pass through 30-mesh sieve. A multi enzyme preparation
was added as a suspension in water, at the concentration of 0.5%
and pH 4.0, to chili pericarp powder (200 g batch) and incubated
at 37.degree. C. for 12 hours. The control sample i.e. without enzyme
addition was also maintained under similar conditions of moisture
(30%), pH and temperature. After the incubation period both samples
were air dried at 50.degree. C. using a conventional dryer to bring
down the moisture level to about 8%. The treated and control samples,
75 gm each, were loaded in to separate glass columns and extracted
with selected solvents, at a material to solvent ratio of 1:12.
The following solvent mixers namely, Ethyl acetate plus Hexane (60+40)
and Acetone plus Hexane mixture (60+40) were used for extraction
Recoveries of chili constituents with reference to resin, carotenoid
pigments and capsaicin were computed and comparative profile is
presented in table.1. The color value in the resin and capsaicin
in the resin were higher in enzyme treated chili powder in comparison
to control.
1TABLE 1 Effect of enzyme treatment and extraction with solvent
mixtures on the recovery of chili constituents Resin Color yield
value Capsaicin in S.No. Treatment (%) of resin oleoresin (%) 1
Control-Acetone pure 12.60 57800 1.24 2 Control, Acetone 12.70 64050
1.54 plus Hexane (60 + 40) 3 Enzyme treated A + 11.59 71370 1.64
H (60 + 40) 4 Control, EA + 12.15 63608 1.42 H (60 + 40) 5 Enzyme
treated EA + H 11.50 71966 1.65 (60 + 40) A: Acetone, H: Hexane,
BA: Ethyl acetate
EXAMPLE 3
[0091] Byadgi variety of dried red chili was procured locally.
The operations of ion of moisture to a level of around 5%, breaking
of capsules, sieving and air aspiration for separation of pericarp
from seeds were carried out as described in example 1. The flakes
were ground using a hammer mill to pass through 30-mesh sieve. Chili
pericarp powder was conditioned for pelletization by uniformly mixing
with water added at 8% by weight. The conditioned powder was charged
to the pelletizing machine fitted with a die of 6 mm diameter. The
pellets obtained were dried to a moisture level of 8% using a cross-flow
drier. A twenty grams of the pellets were into glass columns and
extracted separately with the following solvents and solvent mixtures
namely, Hexane, Acetone, Ethyl acetate, Acetone+Hexane (60+40) and
Ethyl acetate+Hexane (60+40) at a material to solvent ratio of 1:12.
The relative ability with reference to resin and carotenoid pigments
is presented in Table 2.
2TABLE 2 Effect of Solvent Composition on the Recovery of Resin
and Pigments from Chili Pericarp (6 Mm Pellets) Resin recovery (%)
Pigment recovery (%) Material to Material to Material to Material
to solvent ratio solvent ratio solvent ratio solvent ratio SOLVENT
(S) (1:8) (1:10) (1:8) (1:10) Hexane 87.76 91.13 78.44 82.47 Acetone
86.98 87.65 80.35 84.70 Ethyl Acetate 86.16 89.98 77.29 85.06 Acetone
+ 95.65 98.35 90.33 95.01 Hexane [60 + 40] Ethyl Acetate + 92.35
95.15 85.93 90.37 Hexane [60 + 40]
[0092] The recoveries of resin and pigment pure higher for the
stated solvent mixtures than for pure solvents the hexane, acetone
or ethyl acetate.
[0093] Advantages of this process are
[0094] 1. There is increased recovery of color and pungency from
chili powder and pellets.
[0095] 2. The prepared oleoresin is of higher color value and capsaicin
content.
[0096] 3. There is reduction in solvent requirement and in processing
time for making the oleoresin.
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