Abstract
A fixing device for a shank chisel, having a base part and an upper
part, wherein the upper part is detachably connected to the base part.
The upper part has an opening for receiving a shank chisel and the
base part has a shaft opening, into which a shaft of the upper part
is inserted, and the shaft has a tensioning surface that rests against
the counter surface of a clamping element. The clamping element has
a tensioning screw which is used to clamp the tensioning surface against
the counter surface. The base part has a shoulder surface, which is
located in the vicinity of or near the shank opening and at least
partially surrounds the shank opening. A stop surface adjoins the
rear region of the shoulder surface in the infeed direction at an
angle. The upper part rests on the stop surface by a supporting surface
and is held at a distance, at least in sections, from the base part.
Claims
1. A holder for a shank chisel having a base element (20) and an upper
element (30), wherein the upper element (30) is releasably connected
with the base element (20), the upper element (30) has a receiver
(30.4) for a shank chisel, the base element (20) has a shank receptacle
(22) into which the upper element (30) is seated with a shank (30.11)
having a bracing face (30.13) against which a bracing element (40)
rests with a counterface (40.1), the bracing element (40) having a
bracing screw (50) for bracing the bracing face (30.13) on the counterface
(40.1), the base element (20) has an offset face (24) near the shank
receptacle (22) and extending at least partially around the shank
receptacle (22), a detent face (25) adjoins the offset face (24) at
an angle which lies in a rear with respect to a feed direction, and
the upper element (30) is seated by a support face (30.8) on the detent
face (25) and is held, at least partially, spaced apart from the base
element (20) near the offset face (24), the holder comprising: the
bracing element (40) having at least one displaceable wedge which
has at least one screw receiver (40.4) for the bracing screw (40),
and the bracing screw (40) supported on the upper element (30) and
conducted through the support face (30.8) and the detent face (25).
2. The holder in accordance with claim 1, wherein the clamping
element (40) is inserted into a wedge receiver (26) which adjoins
the shank receptacle (22), that the shank (30.11) of the upper element
(30) limits a wedge receiver (26) in a first direction toward the
shank receptacle (22), and the wedge receiver (26) widens in a second
direction toward the free end of the shank (30.11).
3. The holder in accordance with claim 2, wherein the bracing element
(40) and the upper element (30) are inserted into the wedge receiver
(26) and the shank receptacle (22) from a direction of a top of
the base element (20), and the bracing screw (50) passes from the
top of the base element (20) through a screw receiver (30.7) of
the upper element (30).
4. The holder in accordance with claim 3, wherein with the bracing
screw (50) the bracing element (40) is shiftable in the wedge receiver
(26) between a release position which releases the shank (30.11)
of the upper element (30) and a bracing position which fixes the
shank (30.11) in place, that in the released position a limit face
(40.2) of the bracing element (40) contacts a corresponding counterface
of the wedge receiver, and that the bracing screw (60) is arranged
so that a screw shank (50.2) of the bracing screw (60) finds the
screw receiver (40.4) in the release position.
5. The holder in accordance with claim 4, wherein a wedge angle
(.alpha.) of the bracing element (40) is in a range between 10.degree.
and 20.degree..
6. The holder in accordance with claim 5, wherein a first center
longitudinal axis of the shank receptacle (22 intersects a second
center longitudinal axis (60.3) of the bracing screw (50) near the
screw shank (50.2).
7. The holder in accordance with claim 6, wherein the wedge of
the bracing element (40) is supported flat with respect to the shank
(30.11) of the upper element (30) and a wall of the bracing element
receiver (26).
8. The holder in accordance with claim 7, wherein that the shank
(30.11) of the upper element (30) has a pentagonal cross section
and has with five flat shank faces, and that the bracing element
(40) is braced with a counterface (40.1) flat against one of the
flat shank faces.
9. The holder in accordance with claim 8, wherein a center longitudinal
screw axis (50.3) of the bracing screw (50) is arranged parallel
to a longitudinal axis of the shank (30.11) of the upper element
(30).
10. The holder in accordance with claim 9, wherein the center longitudinal
screw axis (50.3) of the bracing screw (50) is arranged parallel
to a longitudinal axis of the bracing element (40).
11. The holder in accordance with claim 10, wherein the bracing
face (30.13) of the shank (30.11) is one of convexly and concavely
curved, and the counterface (40.1) of the bracing element (40) is
correspondingly one of concave and convex.
12. The holder in accordance with claim 1, wherein the bracing
element (40) and the upper element (30) are inserted into a wedge
receiver (26) and the shank receptacle (22) from a direction of
a top of the base element (20), and the bracing screw (50) passes
from the top of the base element (20) through a screw receiver (30.7)
of the upper element (30).
13. The holder in accordance with claim 12, wherein with the bracing
screw (50) the bracing element (40) is shiftable in the wedge receiver
(26) between a release position which releases the shank (30.11)
of the upper element (30) and a bracing position which fixes the
shank (30.11) in place, in the released position a limit face (40.2)
of the bracing element (40) contacts a corresponding counterface
of the wedge receiver (26), and the bracing screw (60) is arranged
so that a screw shank (50.2) of the bracing screw (60) finds the
screw receiver (40.4) in the release position.
14. The holder in accordance with claim 1, wherein a wedge angle
(.alpha.) of the bracing element (40) is in a range between 10.degree.
and 20.degree..
15. The holder in accordance with claim 1, wherein a first center
longitudinal axis of the shank receptacle (22) intersects a second
center longitudinal axis (60.3) of the bracing screw (50) near the
screw shank (50.2).
16. The holder in accordance with claim 1, wherein the wedge of
the bracing element (40) is supported flat with respect to the shank
(30.11) of the upper element (30) and a wall of the bracing element
receiver (26).
17. The holder in accordance with claim 1, wherein the shank (30.11)
of the upper element (30) has a pentagonal cross section with five
flat shank faces, and the bracing element (40) is braced with a
counterface (40.1) flat against one of the flat shank faces.
18. The holder in accordance with claim 1, wherein a center longitudinal
screw axis (50.3) of the bracing screw (50) is parallel to a longitudinal
axis of the shank (30.11) of the upper element (30).
19. The holder in accordance with claim 1, wherein a center longitudinal
screw axis (50.3) of the bracing screw (50) is parallel to a longitudinal
axis of the bracing element (40).
20. The holder in accordance with claim 1, wherein the bracing
face (30.13) of the shank (30.11) is one of convexly and concavely
curved, and the counterface (40.1) of the bracing element (40) is
correspondingly one of concave and convex.
Description
BACKGROUND OF THE INVENTION
[0001] 1. Field of the Invention
[0002] This invention relates to a holder for a shank chisel, which
has a base element and an upper element, wherein the upper element
can be releasably connected with the base element, the upper element
has a receptacle for a shank chisel, the base element has a shank
receiver into which the upper element is seated with the shank,
and the shank has a bracing face, against which a bracing element
rests with a counterface. The bracing element has a bracing screw
by which the bracing face can be braced on the counterface, the
base element has an offset face arranged near the shank receptacle
and extends at least partially around the shank receptacle, wherein
a detent face adjoins the offset face at an angle near the latter
which lies in the rear with respect to the feed direction. The upper
element is seated by a support face on the detent face and is held,
at least partially, spaced apart from the base element near the
offset face.
[0003] 2. Discussion of Related Art
[0004] A holder for a shank chisel is known from German Patent
Reference DE 43 22 401 A1. A base element is connected with a roller-shaped
milling tube of a milling machine, preferably a road milling machine.
An upper element is inserted with a shank into a shank receptacle
of the base element.
[0005] The shank has a bracing face which is inclined relative
to the insertion direction. The base element has a screw receiver,
which extends into the shank receptacle. A bracing screw can be
rotated into the screw receiver. On its end facing away from the
screw head, the bracing screw has a counterface that can be braced
together with the bracing face of the shank, so that the upper element
is securely held in the base element. If too strong of a tightening
torque is exerted on the bracing screw because of an operating error,
the screw thread in the base element can sustain damage. Then, the
base element has to be exchanged. During this, highly expensive
down times of the machine are created because the base element is
welded to the milling tube. It must be burned out and a new base
element must be welded into position. It is necessary to keep the
exact positioning of the new base element. The bracing screw is
embodied as a pressure screw. With its end facing away from the
screw head it rests on the bracing face of the shank and can undergo
a mushroom-shaped flattening if there is too strong of a tightening
torque. The danger of damage to the screw thread because of this
deformation arises when the bracing screw is turned out and the
base element would then be destroyed. The counterface of the bracing
screw which is braced on the bracing face of the shank is relatively
small. A strong surface pressure then results if there are impermissibly
strong tightening torques. A bracing loss can occur as a result
of settling of the material in the braced and threaded connection.
Because of vibrations during the operation the danger then arises
that the upper element is released and the lower element is damaged.
SUMMARY OF THE INVENTION
[0006] It is one object of this invention to provide a holder of
the type mentioned above but with a more user-friendly, sturdy fastening
of the upper element on the base element.
[0007] This object is achieved with a bracing element that has
at least one displaceable wedge, which has at least one screw receiver
for the bracing screw, and the bracing screw is supported on the
upper element and is conducted through the support face and the
detent face.
[0008] High bracing forces can be transmitted via the wedge of
the bracing element to the shank of the upper element. Even if damage
to the threaded connection exists, for example because of an operational
error, it can be repaired without extensive down time of the machine.
It is only necessary to exchange the wedge having the screw receiver.
The use of the wedge makes the employment of a tension screw possible.
There is an advantage in that a release of the screw connection
is prevented, even under large mechanical loads on the upper element,
and in particular in connection with vibrations. In this case the
elasticity of the bracing screw allows compensation of settling
without loss of bracing. Because the bracing screw passes through
the detent face of the base element, a sturdy fastening results,
along with a space-saving construction at the same time.
[0009] Optimally, in this arrangement the draw-in force transmitted
to the upper element via the bracing screw is greater than the frictional
force created between the wedge and the shank. Then the upper element
is always held on the detent face of the base element, in a definite
manner.
[0010] In one embodiment of this invention, the bracing element
and the upper element are inserted into the wedge receiver and the
shank receptacle from a top of the base element, and the bracing
screw passes from the top of the base element through a screw receiver
of the upper element. This arrangement allows a simultaneous positive
and non-positive bracing of the wedge element, and therefore of
the upper element.
[0011] For making possible a dependable and time-saving mounting
of this arrangement, with the bracing screw the bracing element
can be shifted in the wedge receiver between a release position,
which releases the shank of the upper element, and a bracing position
which fixes the shank in place. In the released position a limit
face of the bracing element is in contact with a corresponding counterface
of the wedge receiver, and the bracing screw is arranged so that
its screw shank finds the screw receiver in the release position.
[0012] For providing a sufficient bracing effect, but simultaneously
also the release of the wedge element without self-locking, an arrangement
in accordance with this invention is such that the wedge angle (.alpha.)
of the bracing element is selected to lie in a range between 10.degree.
and 20.degree..
[0013] An especially compact construction can be achieved if the
center longitudinal axis of the receptacle for the shank chisel
intersects the center longitudinal axis of the bracing screw in
the area of or near the screw shank.
[0014] In order to build up only the least possible surface pressures
in the bracing connection, in accordance with this invention the
wedge of the bracing element is supported flat with respect to the
shank of the upper element and a wall of the bracing element receiver.
[0015] Thus the wall of the bracing element receiver and the bracing
face toward the shank should be embodied as large as possible.
[0016] A satisfactory snug fit of the upper element results in
particular if the shank of the upper element is a pentagonal shank
in cross section and has five flat shank faces, and the bracing
element can be braced with a counterface flat against one of the
shank faces.
[0017] In one embodiment, wear can be distinguished if the center
longitudinal axis of the bracing screw or a screw axis is arranged
parallel with the longitudinal axis of the shank of the upper element.
[0018] To simply increase the effective contact faces between the
shank and the bracing element, the bracing face of the shank can
be convexly or concavely curved, and the counterface of the bracing
element can be correspondingly embodied as concave or convex.
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] This invention is explained in greater detail in view of
an exemplary embodiment represented in the drawings, wherein:
[0020] FIG. 1 is a lateral view in vertical section of a holder
with a base element and an upper element; and
[0021] FIG. 2 is a section as shown in FIG. 1, taken along line
A-A through a shank area of the upper element as shown in FIG. 1.
DESCRIPTION OF PREFERRED EMBODIMENTS
[0022] A holder with a base element 20 and an upper element 30
is shown in FIG. 1. The base element 20 is placed with a lower seating
face 21 on the surface 11 of a tubular roller 10. The base element
20 can be connected, for example welded together, with the tubular
roller 10. Normally, a multitude of base elements are attached,
lined up in a helical shape, to the tubular roller 10. For this
purpose, line-up faces 28, 29 are on the base elements 20. The base
element 20 has an offset face 24 which, when viewed in a feed direction,
makes a transition at its back to the detent face 25. The detent
face 25 extends at an angle with respect to the offset face 24.
A shank receptacle 22 is cut into the offset face 24. The shank
receptacle 22 terminates in a clearance space 23, which is set back
with respect to the roller surface 11. The shank receptacle 22 is
widened by a wedge receiver 26 having a size of a cross section
that widens, starting at the offset face 24, in the direction toward
the roller surface 11.
[0023] The upper element 30 can be fastened to the base element
20, which will be later explained in greater detail. The upper element
30 has a projecting shoulder 30.2, into which a bore as a chisel
receiver 30.4 is cut, starting at a resting face 30.1. A round shank
chisel, not represented in the drawings, can be inserted, rotatably
seated, into the chisel receiver 30.4.
[0024] Here, the rotation of the round shank chisel occurs around
the center axis 30.10. As FIG. 1 shows, the center axis 30.10 is
placed at an acute angle.
[0025] To make the mounting of the round shank chisel easier, the
chisel receiver 30.4 ends or terminates in an insertion widening
in the area of the resting face 30.1. The chisel receiver 30.4 makes
a transition into a recess 30.5 at the end facing away from the
resting face 30.1.
[0026] A receiver 30.6 for the head of a bracing screw 50 is drilled
into the upper element 30 in the area of or near the recess 30.5.
The receiver 30.6 makes a transition into a screw receiver 30.7.
[0027] The upper element 30 has a support face 30.8 which is assigned
to and rests against the detent face 25 of the base element 20.
In the assembled state of the holder, the underside 30.9 of the
upper element 30 is at distance from the offset face 24.
[0028] Starting at the underside 30.9, a shank 30.11 projects away
from the upper element 30. The shank 30.11 is inserted into the
shank receptacle 22 of the base element 20. Here, two front guide
faces 30.12, which are arranged in a wedge shape with respect to
each other, are supported on a corresponding centering device 22.1
of the base element 20, which is shown in greater detail in FIG.
2. On its rear and located opposite the bracing faces 30.12, the
shank 30.11 has a flat guide face 30.13.
[0029] A bracing element 40 for holding the shank 30.11 in the
shank receptacle 22 is braced against the guide face 30.13.
[0030] The bracing element 40 is embodied as a displaceable wedge
and is introduced into the wedge receiver 26. The bracing element
40 can be moved back and forth in the wedge receiver 26 between
a bracing and a release position by the bracing screw 50. The braced
position is shown in FIG. 1. Here, the bracing element 40 rests
with a counterface 40.1 on the bracing face 30.13 of the shank 30.11.
In the release position, the bracing element 40 can be shifted in
the wedge receiver 26 until it rests with its limit face 40.2 on
the bottom of the wedge receiver 26. The displacement movement of
the bracing element 40 is guided on the wall of the wedge receiver
26 and thus forms a sliding face 40.3.
[0031] As mentioned above, the displacement of the bracing element
40 in the wedge receiver 26 is performed by the bracing screw 50.
The bracing screw 50 is introduced into the screw receiver 30.7.
The screw head 50.1 is protectively housed in the receiver 30.6.
The screw shank 50.2 is passed through the screw receiver 30.7 and
is screwed with a threaded section into a thread receiver 40.4 of
the bracing element 40.
[0032] Starting at the released position, wherein the limit face
40.2 rests at the bottom of the wedge receiver 26, the bracing element
40 can be shifted along the longitudinal axis 27 as a result of
the turning of the bracing screw 50. The longitudinal axis 27 extends
at the wedge angle .alpha. with respect to the screw axis 50.3.
The bracing element 40 can be shifted until it meets the bracing
face 30.13 of the shank 30.11. Then the bracing element 40 presses
the bracing faces 30.12 against the associated centering device
22.1 of the base element 20. The bracing element 40 is braced between
the sliding face 40.3 and the bracing face 30.13. In the braced
state the shank 30.11 is clear of the rear border of the shank receiver
22, so that a free space 20.2 results.
[0033] For disassembling the upper element 30 it is only necessary
to release the bracing screw 50 and, if required such as due to
self-locking, impeded by dirt or rust, etc., to bring it back with
a light tap on the screw head 50.1 into the release position. Then
the upper element 30 can be pulled out of the base element 20. |