Abstract
A tool system comprises a circular saw blade which is adapted to be
moved in a reciprocating manner between an elevated, RETRACTED, INOPERATIVE
position and a lowered, EXTENDED, OPERATIVE position so as to repeatedly
form slits within a packaging structure at a plurality of positions
which are defined at predeterminedly spaced locations along the longitudinal
extent of the packaging structure. A circular saw blade guide member
is disposed adjacent to the outer periphery of the circular saw blade
and is movable along with the circular saw blade between its elevated,
RETRACTED, INOPERATIVE position and its lowered, EXTENDED, OPERATIVE
position. Accordingly, as the circular saw blade is moved from its
lowered, EXTENDED, OPERATIVE position back to its elevated, RETRACTED,
INOPERATIVE position, the guide member will in effect guide the circular
saw blade back through the slit formed within the packaging structure
so as to facilitate the retractive movement of the circular saw blade,
back through the slit formed within the packaging structure, thereby
effectively eliminating the tendency of the circular saw blade to
otherwise encounter the edge or wall portions of the packaging structure,
which define the slit, in an obstructive manner as the circular saw
blade is moved from its lowered EXTENDED, OPERATIVE position to its
elevated RETRACTED, INOPERATIVE position in preparation for the performance
of a subsequent cutting operation.
Claims
1. A tool system for forming slits within packaging structures, comprising:
a cutting mechanism reciprocally mounted for movement between a first
position, at which said cutting mechanism will be disposed upon a
first side of the packaging structure, and a second position, at which
said cutting mechanism will be disposed upon a second side of the
packaging structure, such that said cutting mechanism forms a slit
within the packaging structure as said cutting mechanism moves from
said first position, passes through the packaging structure, and reaches
said second position; means for moving said cutting mechanism from
said first position, through the packaging structure, and to said
second position; and guide means, movable with said cutting mechanism
and adapted to be disposed within the slit, formed within the packaging
structure by said cutting mechanism, when said cutting mechanism has
passed through the packaging structure and is disposed at said second
position, for guiding said cutting mechanism back through the slit,
formed within the packaging structure by said cutting mechanism, as
said cutting mechanism is moved back from said second position to
said first position.
2. The tool system as set forth in claim 1, wherein: said cutting
mechanism comprises a circular saw blade rotatable about an axis
and having an outer peripheral edge portion upon which a plurality
of cutting teeth are located; and said guide means comprises an
elongated plate member disposed in a coplanar manner adjacent to
said outer peripheral edge portion of said circular saw blade.
3. The tool system as set forth in claim 2, wherein: said elongated
plate member has a pointed tip portion which has a substantially
right-triangular configuration such that the angled hypotenuse edge
portion of said elongated plate member is disposed immediately adjacent
to said outer peripheral edge portion of said circular saw blade
in a substantially tangential manner.
4. The tool system as set forth in claim 2, wherein: said circular
saw blade has a first predetermined thickness dimension; and said
elongated plate member has a second predetermined thickness dimension
which is not greater than said first predetermined thickness dimension
of said circular saw blade.
5. The tool system as set forth in claim 1, wherein: said cutting
mechanism and said guide means, movable with said cutting mechanism,
are reciprocally movable in vertically oriented directions between
said first position and said second position.
6. The tool system as set forth in claim 2, wherein: said outer
peripheral edge portion of said circular saw blade, as defined by
said cutting teeth of said circular saw blade, defines a tangential
locus; and an elongated edge portion of said elongated plate member
is inset radially inwardly from said tangential locus of said circular
saw blade such that said elongated edge portion of said elongated
plate does not encounter an internal blind edge portion of the slit
formed within the packaging structure by said cutting teeth of said
circular saw blade.
7. Apparatus for forming slits within packaging structures, comprising:
a framework; a cutting mechanism reciprocally mounted upon said
framework for movement between a first position, at which said cutting
mechanism will be disposed upon a first side of the packaging structure,
and a second position, at which said cutting mechanism will be disposed
upon a second side of the packaging structure, such that said cutting
mechanism forms a slit within the packaging structure as said cutting
mechanism moves from said first position, passes through the packaging
structure, and reaches said second position; means for moving said
cutting mechanism from said first position, through the packaging
structure, and to said second position; and guide means, movably
mounted upon said framework along with said cutting mechanism and
adapted to be disposed within the slit, formed within the packaging
structure by said cutting mechanism, when said cutting mechanism
has passed through the packaging structure and is disposed at said
second position, for guiding said cutting mechanism back through
the slit, formed within the packaging structure by said cut-ting
mechanism, as said cutting mechanism is moved back from said second
position to said first position.
8. The apparatus as set forth in claim 7, wherein: said cutting
mechanism comprises a circular saw blade rotatable about an axis
and having an outer peripheral edge portion upon which a plurality
of cutting teeth are located; and said guide means comprises an
elongated plate member disposed in a coplanar manner adjacent to
said outer peripheral edge portion of said circular saw blade.
9. The apparatus as set forth in claim 8, wherein: said elongated
plate member has a pointed tip portion which has a substantially
right-triangular configuration such that the angled hypotenuse edge
portion of said elongated plate member is disposed immediately adjacent
to said outer peripheral edge portion of said circular saw blade
in a substantially tangential manner.
10. The apparatus as set forth in claim 8, wherein: said circular
saw blade has a first predetermined thickness dimension; and said
elongated plate member has a second predetermined thickness dimension
which is not greater than said first predetermined thickness dimension
of said circular saw blade.
11. The apparatus as set forth in claim 7, wherein: said cutting
mechanism and said guide means, movable with said cutting mechanism,
are reciprocally movable in vertically oriented directions between
said first position and said second position.
12. The apparatus as set forth in claim 8, wherein: said outer
peripheral edge portion of said circular saw blade, as defined by
said cutting teeth of said circular saw blade, defines a tangential
locus; and an elongated edge portion of said elongated plate member
is inset radially inwardly from said tangential locus of said circular
saw blade such that said elongated edge portion of said elongated
plate does not encounter an internal blind edge portion of the slit
formed within the packaging structure by said cutting teeth of said
circular saw blade.
13. A method for forming slits within packaging structures, comprising
the steps of: reciprocally mounting a cutting mechanism for movement
between a first position, at which said cutting mechanism will be
disposed upon a first side of the packaging structure, and a second
position, at which said cutting mechanism will be disposed upon
a second side of the packaging structure; moving said cutting mechanism
from said first position, through the packaging structure, and to
said second position so as to form a slit within the packaging structure
as said cutting mechanism moves from said first position, through
the packaging structure, and reaches said second position; reciprocally
mounting a guide means for movement with said cutting mechanism
such that when said cutting mechanism is disposed at said first
position, said guide means is disposed upon the first side of the
packaging structure, while when said cutting mechanism is disposed
at said second position, said guide means is disposed within the
slit formed within the packaging structure by said cutting mechanism;
and moving said cutting mechanism back from said second position,
toward said first position, such that said guide means, previously
disposed within the slit formed within the packaging structure by
said cutting mechanism, will guide said cutting mechanism through
the slit defined within the packaging structure so as to permit
said cutting mechanism to re-enter the slit defined within the packaging
structure, to pass through the slit defined within the packaging
structure, and to reach said first position in preparation for the
performance of a subsequent cutting operation by means of which
another slit can be formed within the packaging structure at a different
location within the packaging structure.
14. The method as set forth in claim 13, further comprising the
steps of: providing said cutting mechanism as a circular saw blade
rotatable about an axis and having an outer peripheral edge portion
upon which a plurality of cutting teeth are located; and providing
said guide means as an elongated plate member which is disposed
in a coplanar manner adjacent to said outer peripheral edge portion
of said circular saw blade.
15. The method as set forth in claim 14, further comprising the
step of: providing said elongated plate member with a pointed tip
portion which has a substantially right-triangular configuration
such that the angled hypotenuse edge portion of said elongated plate
member is disposed immediately adjacent to said outer peripheral
edge portion of said circular saw blade in a substantially tangential
manner.
16. The method as set forth in claim 14, further comprising the
steps of: providing said circular saw blade with a first predetermined
thickness dimension; and providing said elongated plate member with
a second predetermined thickness dimension which is not greater
than said first predetermined thickness dimension of said circular
saw blade.
17. The method as set forth in claim 13, further comprising the
step of: reciprocally moving said cutting mechanism and said guide
means, movable with said cutting mechanism, in vertically oriented
directions between said first position and said second position.
18. The method as set forth in claim 14, further comprising the
steps of: using said outer peripheral edge portion of said circular
saw blade, as defined by said cutting teeth of said circular saw
blade, to define a tangential locus; and positioning an elongated
edge portion of said elongated plate member in a radially inwardly
inset manner from said tangential locus of said circular saw blade
such that said elongated edge portion of said elongated plate does
not encounter an internal blind edge portion of the slit formed
within the packaging structure by said cutting teeth of said circular
saw blade.
Description
FIELD OF THE INVENTION
[0001] The present invention relates generally to a tool system,
and more particularly to a new and improved tool system comprising
a circular saw blade which is adapted to be moved in a reciprocating
manner between an elevated, RETRACTED, INOPERATIVE position and
a lowered, EXTENDED, OPERATIVE position so as to repeatedly form
slits within a packaging structure at a plurality of longitudinally
spaced positions which are defined at predetermined locations throughout
the longitudinal extent of the packaging structure, and a circular
saw blade guide member which is disposed adjacent to the outer periphery
of the circular saw blade and which is movable with the circular
saw blade between its elevated, RETRACTED, INOPERATIVE position
and its lowered, EXTENDED, OPERATIVE position so as to facilitate
the retractive movement of the circular saw blade, back through
the slit formed within the packaging structure and without effectively
encountering the non-cut portions of the packaging structure in
an obstructive manner, as the circular saw blade is moved from its
lowered EXTENDED, OPERATIVE position to its elevated RETRACTED,
INOPERATIVE position in preparation for the performance of a subsequent
cutting operation during which the circular saw blade will form
a new slit within the packaging structure at a new longitudinal
position defined along the longitudinal extent of the packaging
structure.
BACKGROUND OF THE INVENTION
[0002] Various articles, having substantial width, thickness, and
length dimensions need to be protected during, for example, the
transportation and shipping thereof from their manufacturing facilities
to their storage and/or point of sale locations so as to prevent
damage from occurring to such articles prior to the purchase of
the same by consumers. It is conventional practice to utilize substantially
rigid, laminated U-shaped channel structures so as to effectively
define composite packaging containers, which encase the articles
therewithin, whereby the channel structures can subsequently be
secured together by means of, for example, suitable strapping or
banding. One type of conventional packaging structure, which has
been utilized for the foregoing purposes, is disclosed, for example,
within U.S. Pat. No. 4,976,374 which issued to Macaluso on Dec.
11, 1990. More particularly, as disclosed within FIG. 1, which substantially
corresponds to FIG. 3 of the aforenoted patent, it is seen that
the composite packaging container comprises a substantially U-shaped
base unit 10 and a substantially U-shaped cover unit 12. The substantially
U-shaped base unit 10 is seen to comprise a base or bottom portion
10a, and a pair of oppositely disposed, upstanding side wall portions
or leg members 10b, 10c integrally connected to the base or bottom
portion 10a, while the substantially U-shaped cover unit 12 is seen
to comprise a cover or top portion 12a, and a pair of oppositely
disposed, dependent side wall portions or leg members 12b, 12c integrally
connected to the cover or top portion 12a.
[0003] Alternatively, in lieu of utilizing two separate packaging
structures, such as, for example, the base unit 10 and the cover
unit 12, so as to form the composite packaging container, a single
packaging structure can be utilized by effectively forming slits
within the side wall members of the packaging structure at predetermined
locations along the longitudinal extent of the packaging structure.
In this manner, the packaging structure is effectively divided into
sections which are integrally connected together in an articulated
manner whereby the various sections can effectively be bent at predetermined
angles with respect to each other so as to effectively form a composite
packaging container within which predetermined articles can be packaged.
In connection with the fabrication of such articulated packaging
structures, it is noted that the slits are conventionally formed
within the side wall members of the packaging structure by means
of, for example, a circular saw blade which is movable in a reciprocating
manner within a vertically oriented plane. More particularly, the
circular saw blade is located, for example, at a fixed cutting station,
and the packaging structure is moved along its longitudinal extent
or axis with respect to the fixed cutting station. Therefore, when
a slit is to be formed at a predetermined location within a particular
one of the side wall members of the packaging structure, the longitudinal
movement of the packaging structure is terminated, and the circular
saw blade is moved vertically downwardly from its elevated, RETRACTED,
INOPERATIVE position, to its lowered, EXTENDED, OPERATIVE position,
at which position the circular saw blade encounters the side wall
member of the packaging structure and thereby forms the slit therewithin.
Subsequently, when the stroke or movement of the circular saw blade
has reached its terminal end point whereby the cutting operation
is completed, the circular saw blade is moved vertically upwardly
from its lowered, EXTENDED, OPERATIVE position, back to its elevated,
RETRACTED, INOPERATIVE position, in preparation for the performance
of a subsequent cutting operation. Upon reaching the terminal end
point of its upstroke movement, the packaging structure is advanced
along its longitudinal extent for a predeterminedly controlled distance,
subsequently stopped, and accordingly, the cutting operation cycle
may be repeated so as to permit the circular saw blade to cut another
slit within the side wall member of the packaging structure at the
new position located along the longitudinal or axial extent of the
packaging structure.
[0004] A problem is often encountered, however, when the circular
saw blade undergoes its aforenoted upstroke movement when being
returned from its lowered, EXTENDED, OPERATIVE position back to
its elevated, RETRACTED, INOPERATIVE position. More particularly,
due to a predetermined amount of resiliency inherently characteristic
of the paperboard material from which the packaging structure is
fabricated, once the circular saw has passed entirely through the
side wall member of the packaging structure whereby the particular
slit has been completely formed at the predetermined location within
the side wall member of the packaging structure, the wall portions
of the side wall member of the packaging structure, which effectively
define or form the slit, effectively come together or close with
respect to each other. Therefore, when the circular saw blade begins
its upstroke movement in an attempt to return from its lowered,
EXTENDED, OPERATIVE position back to its elevated, RETRACTED, INOPERATIVE
position, in lieu of the circular saw blade being able to readily
and easily re-enter the slit previously formed within the side wall
member of the packaging structure, the circular saw blade will often
encounter the wall portions of the side wall member of the packaging
structure whereby further movement of the circular saw blade along
its upstroke movement is either impeded, or alternatively, the circular
saw blade will effectively cut a new slit, or enlarge or damage
the slit previously formed within the side wall member of the packaging
structure. In either case, the defective packaging structure must
be replaced which entails additional production costs in terms of
materials and production downtime.
[0005] A need therefore exists in the art for a new and improved
tool system, comprising a circular saw blade, wherein the circular
saw blade will be capable of being moved from its lowered, EXTENDED,
OPERATIVE position back to its elevated, RETRACTED, INOPERATIVE
position in such a manner that the circular saw blade can in fact
be moved backwardly through the slit, previously formed within the
packaging structure, in a precisely controlled manner so as to not
encounter the wall or edge portions of the packaging structure,
which define the slit region, in an obstructive manner, whereby
damage to the packaging structure can effectively be prevented.
SUMMARY OF THE INVENTION
[0006] The foregoing and other objectives are achieved in accordance
with the teachings and principles of the present invention through
the provision of a new and improved tool system comprising a circular
saw blade which is adapted to be moved in a reciprocating manner
between an elevated, RETRACTED, INOPERATIVE position and a lowered,
EXTENDED, OPERATIVE position so as to repeatedly form slits within
a packaging structure at a plurality of positions which are defined
at predeterminedly spaced locations throughout the longitudinal
extent of the packaging structure, and a circular saw blade guide
member which is disposed in a coplanar manner adjacent to the outer
periphery of the circular saw blade and which is movable along with
the circular saw blade between its elevated, RETRACTED, INOPERATIVE
position and its lowered, EXTENDED OPERATIVE position. Accordingly,
as the circular saw blade is moved from its lowered, EXTENDED, OPERATIVE
position back to its elevated, RETRACTED, INOPERATIVE position,
the guide member will in effect guide the circular saw blade back
through the slit formed within the packaging structure so as to
facilitate the retractive movement of the circular saw blade, back
through the slit formed within the packaging structure, thereby
effectively eliminating the tendency of the circular saw blade to
otherwise encounter the edge or wall portions of the packaging structure,
which define the slit, in an obstructive manner as the circular
saw blade is moved from its lowered EXTENDED, OPERATIVE position
to its elevated RETRACTED, INOPERATIVE position in preparation for
the performance of a subsequent cutting operation during which the
circular saw blade will form a new slit within the packaging structure
at a new longitudinal position defined along the longitudinal extent
of the packaging structure.
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] Various other features and attendant advantages of the present
invention will be more fully appreciated from the following detailed
description when considered in connection with the accompanying
drawings in which like reference characters designate like or corresponding
parts throughout the several views, and wherein:
[0008] FIG. 1 is a perspective view of a conventional PRIOR ART
packaging assembly comprising mating packaging structures;
[0009] FIG. 2 is a side elevational view of a tool system comprising
a circular saw blade, and a circular saw blade guide member movable
with the circular saw blade, wherein the circular saw blade and
the circular saw blade guide member are moved between a first elevated
RETRACTED, INOPERATIVE position and a second lowered EXTENDED, OPERATIVE
position, the circular saw blade, and the circular saw blade guide
member, being illustrated at their respective elevated RETRACTED,
INOPERATIVE positions; and
[0010] FIG. 3 is a side elevational view, similar to that of FIG.
2, showing the tool system comprising the circular saw blade, and
the circular saw blade guide member movable with the circular saw
blade between the first elevated RETRACTED, INOPERATIVE position
and the second lowered EXTENDED, OPERATIVE position, the circular
saw blade, and the circular saw blade guide member, being illustrated
at their respective lowered EXTENDED, OPERATIVE positions.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0011] Referring now to the drawings, and more particularly to
FIGS. 2 and 3 thereof, a new and improved tool system, constructed
in accordance with the principles and teachings of the present invention,
is disclosed and is generally indicated by the reference character
110. As can be seen, the tool system 110 comprises a circular saw
blade 112 which is adapted to be rotatable around an axis 114, and
a circular saw blade guide member 116 which is disposed in a coplanar
manner adjacent to an external peripheral portion of the circular
saw blade 112 so as to be disposed in close proximity thereto. More
particularly, it is seen that the circular saw blade guide member
116 comprises an elongated plate member which has a pointed tip
portion 118 that has a substantially right-triangular configuration,
wherein the hypotenuse portion or side 120 of the circular saw blade
guide member 116 is effectively angled with respect to the longitudinal
extent of the circular saw blade guide member 116 so as to be disposed
immediately adjacent to the outer periphery of the circular saw
blade 112 in a substantially tangential manner. It is to be further
appreciated that both the circular saw blade 112 and the circular
saw blade guide member 116 are both mounted, at a cutting station
defined upon a framework 122, in such a manner that the circular
saw blade 112 and the circular saw blade guide member 116 are movable
in unison with each other in a vertically oriented reciprocal manner
with respect to the framework 122 as schematically indicated by
means of the double arrowhead UD. Accordingly, as can be appreciated
from a comparison of FIGS. 2 and 3, the movable strokes of the circular
saw blade 112 and the circular saw blade guide member 116 are defined
between their first, elevated, RETRACTED, INOPERATIVE positions
U, as illustrated within FIG. 2, and their second, lowered, EXTENDED,
OPERATIVE positions D as illustrated within FIG. 3. Suitable actuator
means 123, such as, for example, an air cylinder mechanism, a servo
mechanism, or the like, is mounted upon the framework 122 and is
operatively connected to both the circular saw blade 112 and the
circular saw blade guide member 116 for operatively moving both
the circular saw blade 112 and the circular saw blade guide member
116 between the first, elevated, RETRACTED, INOPERATIVE positions
U and the second, lowered, EXTENDED, OPERATIVE positions D.
[0012] More particularly, when the circular saw blade 112 and the
circular saw blade guide member 116 are disposed at their first,
elevated, RETRACTED, INOPERATIVE positions U, the circular saw blade
112 and the circular saw blade guide member 116 will both be located
vertically above a packaging structure 124 within which a slit is
to be formed by means of the circular saw blade 112, however, when
the circular saw blade 112 and the circular saw blade guide member
116 are disposed at their second, lowered, EXTENDED, OPERATIVE positions
D, only the circular saw blade 112 will have passed entirely through
the packaging structure 124 and will now be disposed vertically
beneath the packaging structure 124. Conversely, however, in accordance
with the unique and novel principles and teachings of the present
invention, while the vertically lower portion of the circular saw
blade guide member 116, including the pointed tip portion 118 disposed
immediately adjacent to the outer periphery of the circular saw
blade 112, have correspondingly passed through the slit which has
been previously formed within the packaging structure 124 by means
of the circular saw blade 112, the vertically upper portion of the
circular saw blade guide member 116 remains disposed within the
slit which has been formed within the packaging structure 124 by
means of the circular saw blade 112.
[0013] Therefore, as can readily be appreciated still further,
as a result of the upper portion of the circular saw blade guide
member 116 being disposed within the slit which has been previously
formed within the packaging structure 124 by means of the circular
saw blade 112 when the circular saw blade 112 and the circular saw
blade guide member 116 have both been moved from their first, elevated,
RETRACTED, INOPERATIVE positions U, to their second, lowered, EXTENDED,
OPERATIVE positions D, the upper portion of the circular saw blade
guide member 116 effectively maintains the slit, which has been
previously formed within the packaging structure 124 by means of
the circular saw blade 112, in an open or non-collapsed position
or state. Accordingly, when the circular saw blade 112 and the circular
saw blade guide member 116 are to be returned to their first, elevated,
RETRACTED, INOPERATIVE positions U from their second, lowered, EXTENDED,
OPERATIVE positions D, since the circular saw blade guide member
116 is already disposed within the slit, which has been previously
formed within the packaging structure by means of the circular saw
blade 112, then when the upstroke movements of the circular saw
blade guide member 116 and the circular saw blade 112 are commenced,
the entire longitudinal extent of the circular saw blade guide member
116 will of course simply continue to pass through the slit defined
within the packaging structure 124 by means of the circular saw
blade 112.
[0014] In addition, in view of the close proximity defined between
the angled hypotenuse side portion 120 of the circular saw blade
guide member 116, and the outer peripheral edge portion of the circular
saw blade 112, the outer peripheral edge portion of the circular
saw blade 112 will effectively and immediately follow, and be guided
by, the pointed tip portion 118 of the circular saw blade guide
member 116 so as to readily and easily re-enter the slit, previously
formed within the packaging structure 124 by means of the circular
saw blade 112, and thereby pass through the slit portion defined
within the packaging structure 124 without encountering any non-slit
solid portion of the packaging structure 124, such as, for example,
the side wall edge portions of the packaging structure 124 which
effectively define the slit formed within the packaging structure
124. The circular saw blade guide member 116 and the circular saw
blade 112 may then once again be disposed at their first, elevated,
RETRACTED, INOPERATIVE positions U in preparation for the performance
of a subsequent cutting operation by means of which a new or additional
slit may be formed at a different location along the longitudinal
extent of the packaging structure after the packaging structure
has been linearly moved along its longitudinal extent relative to
the cutting station defined upon the framework 122 by means of the
circular saw blade 112.
[0015] It is to be additionally noted that, in order to facilitate
the aforenoted re-entry movement of the circular saw blade 112 back
through the slit, previously formed within the packaging structure
124 by means of the circular saw blade 112, wherein the circular
saw blade 112 of course has a predetermined thickness dimension,
the circular saw blade guide member 116 will preferably have a predetermined
thickness dimension which is substantially equal to or just slightly
less than the predetermined thickness dimension of the circular
saw blade 112. Furthermore, the circular saw blade guide member
116 may be slightly tapered along the longitudinal extent thereof,
with the relatively larger or thicker portion of the circular saw
blade guide member 116 being defined upon the pointed end portion
118 of the circular saw blade guide member 116 which is located
immediately adjacent to the circular saw blade 112, while the relatively
smaller or thinner portion of the circular saw blade guide member
116 is defined upon the opposite end portion of the circular saw
blade guide member 116. In this manner, the relatively smaller or
thinner portion of the circular saw blade guide member 116, which
is defined upon the end portion of the circular saw blade guide
member 116 which is located more remote from the circular saw blade
112 than the pointed end portion 118 of the circular saw blade guide
member 116, will nevertheless sufficiently maintain the slit, previously
formed within the packaging structure 124 by means of the circular
saw blade 112, in its open or non-collapsed state.
[0016] However, as the circular saw blade 112 and the circular
saw blade guide member 116 are moved so as to be returned from their
second, lowered, EXTENDED, OPERATIVE positions D back to their first,
elevated, RETRACTED, INOPERATIVE positions U, the tapered structure,
characteristic of the circular saw blade guide member 116, will
effectively enlarge the size of the slit, previously formed within
the packaging structure 124 by means of the circular saw blade 112,
ever so slightly so as to further facilitate the re-entrance of
the circular saw blade 112 back into the slit, previously formed
within the packaging structure 124 by means of the circular saw
blade 112, whereby the circular saw blade 112 can then proceed entirely
through the slit packaging structure 124 so as to be readily disposed
at or again achieve its first, elevated, RETRACTED, INOPERATIVE
position U. Still yet further, the pointed tip portion 118 of the
circular saw blade guide member 116 may also be tapered or chamfered
along the hypotenuse or angle edge portion 120 so as to likewise
facilitate the entry of the pointed tip portion of the circular
saw blade guide member 116 into and through the slit, previously
formed within the packaging structure 124 by means of the circular
saw blade 112, when the circular saw blade 112 and the circular
saw blade guide member 116 are being moved downwardly from their
first, elevated, RETRACTED, INOPERATIVE positions U toward their
second, lowered, EXTENDED, OPERATIVE positions D. It is lastly noted
that in order to effectively prevent the circular saw blade guide
member 116 from unintentionally or undesirably encountering the
internal or blind edge portion of the slit formed within the packaging
structure 124 by means of the circular saw blade 112, the longer
longitudinal edge portion 126 of the circular saw blade guide member
116 is radially inset or offset from the vertically oriented tangential
cutting locus 128 of the circular saw blade 112, as defined by means
of the cutting edge portions of the teeth 130 of the circular saw
blade 112, by means of a predetermined amount denoted I.
[0017] Thus, it may be seen that in accordance with the principles
and teachings of the present invention, there has been provided
a new and improved tool system which comprises a circular saw blade
which is adapted to be moved in a reciprocating manner between an
elevated, RETRACTED, INOPERATIVE position and a lowered, EXTENDED,
OPERATIVE position so as to repeatedly form slits within a packaging
structure at a plurality of positions which are defined at predeterminedly
spaced locations throughout the longitudinal extent of the packaging
structure. A circular saw blade guide member is disposed adjacent
to the outer periphery of the circular saw blade and is movable
along with the circular saw blade between its elevated, RETRACTED,
INOPERATIVE position and its lowered, EXTENDED, OPERATIVE position.
Accordingly, as the circular saw blade is moved from its lowered,
EXTENDED, OPERATIVE position back to its elevated, RETRACTED, INOPERATIVE
position, the guide member will in effect guide the circular saw
blade back through the slit formed within the packaging structure
so as to facilitate the retractive movement of the circular saw
blade, back through the slit formed within the packaging structure,
thereby effectively eliminating the tendency of the circular saw
blade to otherwise encounter the edge or wall portions of the packaging
structure, which define the slit, in an obstructive manner as the
circular saw blade is moved from its lowered EXTENDED, OPERATIVE
position to its elevated RETRACTED, INOPERATIVE position in preparation
for the performance of a subsequent cutting operation during which
the circular saw blade will form a new slit within the packaging
structure at a new longitudinal position defined along the longitudinal
extent of the packaging structure.
[0018] Obviously, many variations and modifications of the present
invention are possible in light of the above teachings. It is therefore
to be understood that within the scope of the appended claims, the
present invention may be practiced otherwise than as specifically
described herein. |