Abstract
A disposable syringe includes a tubular needle seat inserted into
a barrel for fixing a needle cannula. The needle seat has an axially
extending cavity with a radially yieldable catch disposed therein.
A plunger is movable in the barrel, and has an engaging head defining
a rearwardly facing shoulder wall which is retained by the catch when
the engaging head is extended into the cavity by a pushing force applied
to the plunger. The barrel defines friction diminishing regions such
that when the needle seat is moved past the friction diminishing regions
to be placed to a disposal position, friction between the needle seat
and the barrel is diminished, thereby facilitating a subsequent pulling
action of the plunger for retracting the needle cannula into the barrel.
Claims
We claim:
1. A disposable syringe comprising: a barrel having a surrounding
barrel wall which surrounds an axis in a longitudinal direction
and which defines a passage therein that has front and rear open
ends opposite to each other, said surrounding barrel wall having
an inner wall surface which includes front and rear surface segments
proximate to said front and rear open ends, respectively, and an
intermediate surface segment disposed therebetween, said intermediate
surface segment having a retaining region which is axially distal
from said front surface segment, and first and second friction diminishing
regions which are respectively interposed between said retaining
region and said front surface segment, and between said retaining
region and said rear surface segment; a needle cannula; a tubular
needle seat configured to be insertable into said passage from said
rear open end, and surrounding the axis, said needle seat including
a front engaging portion which is configured to be in fluid-tight
engagement with said front surface segment and which is disposed
to fix said needle cannula along the axis, a retaining portion which
is disposed rearwardly of said front engaging portion, and which
is retained at said retaining region by virtue of a first frictional
force when said needle seat is in a position of use, a rear engaging
portion which extends rearwardly from said retaining portion to
terminate at a rearwardly facing wall, a surrounding sealing flange
which extends from said rearwardly facing wall radially and outwardly
to be in fluid-tight engagement with said rear surface segment,
and which extends forwardly to terminate at a surrounding flange
surface that is movable towards said second friction diminishing
region in the longitudinal direction, said rear engaging portion
having an inner tubular wall surface which surrounds the axis to
define a cavity that extends from said rearwardly facing wall towards
said front engaging portion and that terminates at a ceiling wall,
said ceiling wall having an axial hole which establishes a fluid
communication between said needle cannula and said cavity, and a
radially yieldable catch which is disposed on said inner tubular
wall surface distal from said ceiling wall, and which is yieldable
radially and outwardly in response to a kinetic frictional force;
and a plunger disposed to be movable in said passage along said
rear surface segment, and having a front end wall, an engaging head
which is opposite to said front end wall in the longitudinal direction,
a neck which is interposed between said engaging head and said front
end wall, and which is of a dimension such that a rearwardly facing
shoulder wall is formed between said engaging head and said neck,
and such that the kinetic frictional force is generated as a result
of axial movement of said engaging head relative to said radially
yieldable catch towards said ceiling wall, and a deformable sealing
member which is sleeved on said engaging head and said neck, which
is in frictional engagement with said engaging head with a second
frictional force, and which is sealingly slidable relative to said
rear surface segment such that, in the position of use, said deformable
sealing member is moved forward by virtue of forward movement of
said plunger to abut against said rearwardly facing wall, while
said engaging head is extended into said cavity, and such that,
when said plunger is to be placed in a disposal position, said engaging
head is kept moving towards said ceiling wall by a pushing force
which is applied to said plunger, and which, when said deformable
sealing member is blocked by said rearwardly facing wall from moving
with said engaging head, overcomes the second frictional force,
thereby exposing said neck so as to permit said rearwardly facing
shoulder wall to be forced to slip over said radially yieldable
catch and to be retained by said radially yieldable catch such that
said rearwardly facing shoulder wall is prevented from moving rearwardly,
said engaging head and said inner tubular wall surface being configured
such that, after said rearwardly facing shoulder wall has slipped
over said radially yieldable catch, continued movement of said engaging
head towards said ceiling wall, against the first frictional force,
forces said retaining portion and said surrounding sealing flange
to move past said first and second friction diminishing regions,
respectively, so as to facilitate a subsequent pulling action of
said plunger whereby said needle seat is brought towards said rear
open end by virtue of the retention of said rearwardly facing shoulder
wall by said radially yieldable catch, thereby retracting said needle
cannula into said passage.
2. The disposable syringe of claim 1, wherein said needle seat
is disposed to be in splined engagement with said engaging head
such that once said rearwardly facing shoulder wall is retained
by said radially yieldable catch, and once said retaining portion
and said surrounding sealing flange are moved past said first and
second friction diminishing regions, respectively, said needle seat
is enabled to be rotated with said plunger to thereby further diminish
friction between said needle seat and said inner wall surface so
as to facilitate the subsequent pulling action of said plunger.
3. The disposable syringe of claim 2, wherein said needle seat
has a plurality of axially extending ribs which are formed on said
inner tubular wall surface proximate to said ceiling wall and which
are angularly displaced from one another about the axis, said engaging
head having a plurality of axially extending grooves formed to mate
with said axially extending ribs so as to bring said needle seat
into the splined engagement with said engaging head.
4. The disposable syringe of claim 1, wherein said front engaging
portion has a filling hole in fluid communication with said axial
hole and filled with an adhesive to affix said needle cannula to
said front engaging portion.
5. The disposable syringe of claim 1, wherein said intermediate
surface segment has a shoulder abutment which is disposed between
said retaining region and said second friction diminishing region
to permit abutment of said surrounding flange surface thereagainst
immediately after said surrounding sealing flange is moved past
said second friction diminishing region.
6. The disposable syringe of claim 1, wherein said retaining region
extending radially and outwardly to form an annular recess, said
needle seat having a protrusion formed on said retaining portion
so as to be retained in said recess by virtue of the first frictional
force.
7. The disposable syringe of claim 6, wherein said retaining portion
has a plurality of fins which are angularly displaced from one another
about the axis and which are spaced apart from said first friction
diminishing region radially, each of said fins being configured
such that a contour constituted by said fins about the axis serves
as said protrusion.
8. The disposable syringe of claim 6, wherein said intermediate
surface segment has a plurality of fins which are angularly displaced
from one another about the axis and which extend rearwardly to be
spaced apart from said surrounding sealing flange by said second
friction diminishing region, each of said fins extending radially
and inwardly to terminate at a distal end, said distal ends being
configured such that a contour constituted by said distal ends about
the axis serves as said recess.
9. The disposable syringe of claim 1, wherein said front surface
segment is configured to converge toward said front open end to
prevent removal of said needle seat from said front open end.
10. The disposable syringe of claim 1, wherein said surrounding
barrel wall has an outer wall surface which has a rib portion extending
in the longitudinal direction and disposed adjacent to said front
open end, said disposable syringe further comprising a tip protector
which is disposed to sleeve on said outer wall surface, and which
is frictionally retained by said rib portion for shielding said
needle cannula.
11. The disposable syringe of claim 1, further comprising an O-ring
which is disposed on said needle seat, which surrounds the axis,
and which is configured to enhance fluid-tightness of the engagement
between said front surface segment and said front engaging portion,
or between said rear surface segment and said surrounding sealing
flange.
12. The disposable syringe of claim 1, wherein said surrounding
barrel wall has an outer wall surface which has an annular step
portion that faces forwardly, and that is distal from said front
open end, and a surrounding front segment interposed between said
front open end and said annular step portion, said disposable syringe
further comprising a catheter hub including a surrounding hub wall
which has a sleeve portion that is sleeved on said surrounding front
segment and that has a terminal edge abutting against said step
portion, and a tip portion opposite to said sleeve portion along
the axis; and a tubular catheter including a proximate segment which
is disposed in said tip portion and which extends along the axis,
and a distal segment which extends from said proximate segment along
the axis to project outwardly of said tip portion.
13. The disposable syringe of claim 1, wherein said front engaging
portion has a seat segment which is configured to extend outwardly
of said barrel from said front open end when said needle seat is
in the position of use.
14. The disposable syringe of claim 13, further comprising a tip
protector which is disposed to sleeve on and which is frictionally
retained to said seat segment of said front engaging portion for
shielding of said needle cannula.
15. The disposable syringe of claim 13, wherein said front engaging
portion further has a hub segment which is configured to fix said
needle cannula along the axis, and which is sleeved on said seat
segment to establish fluid communication between said needle cannula
and said axial hole.
16. The disposable syringe of claim 15, further comprising a catheter
hub including a surrounding hub wall which has a sleeve portion
that is sleeved on said hub segment, and a tip portion opposite
to said sleeve portion along the axis; and a tubular catheter including
a proximate segment which is disposed in said tip portion and which
extends along the axis, and a distal segment which extends from
said proximate segment along the axis and outwardly of said tip
portion.
17. The disposable syringe of claim 13, wherein said retaining
region has a plurality of recesses which are angularly displaced
from one another about the axis, said intermediate surface segment
further having a plurality of barriers which are angularly displaced
from one another about the axis, said retaining portion of said
needle seat having a plurality of partitions which are angularly
displaced from one another about the axis, and a plurality of blocking
segments which respectively extend from said partitions radially
and outwardly, each of said blocking segments being configured such
that when said needle seat is brought to be inserted into said passage
from said rear open end, and immediately after each of said partitions
is brought to pass between two adjacent ones of said barriers, each
of said partitions is turned a predetermined angle in one of clockwise
and counterclockwise directions such that each of said blocking
segments is received in and is engaged with a respective one of
said recesses by virtue of the first frictional force, while being
prevented by one of said two adjacent ones of said barriers from
axial movement relative to said second diminishing region, thereby
placing said needle seat firmly in the position of use.
18. The disposable syringe of claim 17, wherein said retaining
region has a plurality of bumps respectively extending from said
recesses inwardly and radially such that when said partitions are
turned the predetermined angle in a corresponding one of the counterclockwise
and clockwise directions, said blocking segments slip over said
bumps respectively so that the user is aware of movement of said
blocking segments to a position where said blocking segments are
unrestrained by said barriers and are permitted to perform axial
movement.
19. The disposable syringe of claim 1, wherein said deformable
sealing member is disposed to be spaced apart from said front end
wall so as to permit relative movement of said deformable sealing
member towards said front end wall when the pushing force is applied
to overcome the second frictional force.
Description
CROSS-REFERENCE TO RELATED APPLICATION
[0001] This application claims priority of Taiwanese Application
No. 093116875, filed on Jun. 11, 2004.
BACKGROUND OF THE INVENTION
[0002] 1. Field of the Invention
[0003] This invention relates to a disposable syringe, more particularly
to a disposable syringe with a friction diminishing means to facilitate
retraction of a needle into a barrel for safe disposal.
[0004] 2. Description of the Related Art
[0005] Conventional syringes, especially those with a sharp needle,
have to be disposed safely after injection. Although a tip protector
is used to shield the needle, the user is exposed to the risk of
being stuck by the needle when sleeving the tip protector back on
the syringe. There are many syringes with a retractable needle that
is retracted into a barrel by pulling a plunger backward. However,
it is desirable to improve the steady retraction movement of the
needle and to reduce defective products during manufacture.
SUMMARY OF THE INVENTION
[0006] The object of the present invention is to provide a disposable
syringe which permits steady and successful retraction of a needle,
and which can reduce failure in production.
[0007] According to this invention, the disposable syringe includes
a barrel, a tubular needle seat and a plunger. The barrel has an
axially extending surrounding barrel wall which defines a passage
with front and rear open ends. An inner wall surface of the surrounding
barrel wall includes front and rear surface segments and an intermediate
surface segment disposed therebetween. The intermediate surface
segment has a retaining region axially distal from the front surface
segment, and first and second friction diminishing regions respectively
interposed between the retaining region and the front surface segment,
and between the retaining region and the rear surface segment.
[0008] The tubular needle seat is insertable into the passage from
the rear open end, and includes a front engaging portion in fluid-tight
engagement with the front surface segment to fix a needle cannula,
a retaining portion which is disposed rearwardly of the front engaging
portion, and which is retained at the retaining region by virtue
of a first frictional force when the needle seat is in a position
of use, a rear engaging portion which extends rearwardly from the
retaining portion to terminate at a rearwardly facing wall, and
a surrounding sealing flange which extends from the rearwardly facing
wall radially and outwardly to be in fluid-tight engagement with
the rear surface segment, and which extends forwardly to terminate
at a surrounding flange surface that is movable towards the second
friction diminishing region. The rear engaging portion has an inner
tubular wall surface defining a cavity which extends from the rearwardly
facing wall to terminate at a ceiling wall. The ceiling wall has
an axial hole which establishes a fluid communication between the
needle cannula and the cavity. A radially yieldable catch is disposed
on the inner tubular wall surface distal from the ceiling wall,
and is yieldable radially and outwardly in response to a kinetic
frictional force.
[0009] The plunger is movable in the passage, and has a front end
wall, an engaging head opposite to the front end wall, and a neck
interposed therebetween and of a dimension such that a rearwardly
facing shoulder wall is formed between the engaging head and the
neck. The kinetic frictional force is generated as a result of axial
movement of the engaging head relative to the radially yieldable
catch towards the ceiling wall. A deformable sealing member is sleeved
on the engaging head and the neck, is in frictional engagement with
the engaging head with a second frictional force, and is sealingly
slidable relative to the rear surface segment.
[0010] In the position of use, the deformable sealing member is
moved forward by virtue of forward movement of the plunger to abut
against the rearwardly facing wall, while the engaging head is extended
into the cavity.
[0011] When the plunger is to be placed in a disposal position,
the engaging head is kept moving towards the ceiling wall by a pushing
force which is applied to the plunger, and which, when the deformable
sealing member is blocked by the rearwardly facing wall from moving
with the engaging head, overcomes the second frictional force, thereby
exposing the neck so as to permit the rearwardly facing shoulder
wall to be forced to slip over the radially yieldable catch and
to be prevented from moving rearwardly by the radially yieldable
catch.
[0012] After the rearwardly facing shoulder wall has slipped over
the radially yieldable catch, continued movement of the engaging
head towards the ceiling wall, against the first frictional force,
forces the retaining portion and the surrounding sealing flange
to move past the first and second friction diminishing regions,
respectively, so as to facilitate a subsequent pulling action of
the plunger whereby the needle seat is brought towards the rear
open end by virtue of the retaining engagement of the rearwardly
facing shoulder wall and the radially yieldable catch, thereby retracting
the needle cannula into the passage.
BRIEF DESCRIPTION OF THE DRAFINS
[0013] Other features and advantages of the present invention will
become apparent in the following detailed description of the preferred
embodiments of the invention, with reference to the accompanying
drawings, in which:
[0014] FIG. 1 is an exploded sectional view of the first preferred
embodiment of a disposable syringe according to this invention;
[0015] FIG. 2 is a sectional view of the first preferred embodiment
in a state of use;
[0016] FIG. 3 is a fragmentary sectional view of the first preferred
embodiment, showing a needle seat retained in a barrel;
[0017] FIG. 4 is a sectional view of the first preferred embodiment
in an injection completed state;
[0018] FIG. 5 is a fragmentary sectional view of the first preferred
embodiment showing an engaging head of a plunger retained in a cavity
of the needle seat;
[0019] FIG. 6 is a sectional view of the first preferred embodiment
in a disposal state;
[0020] FIG. 7 is a fragmentary sectional view of the second preferred
embodiment of a disposable syringe according to this invention;
[0021] FIG. 8 is a fragmentary sectional view of the third preferred
embodiment of a disposable syringe according to this invention;
[0022] FIG. 9 is a fragmentary sectional view of the fourth preferred
embodiment of a disposable syringe according to this invention,
showing a needle seat retained in a barrel;
[0023] FIG. 10 is a fragmentary sectional view of the fifth preferred
embodiment of a disposable syringe according to this invention,
showing a needle seat retained in a barrel;
[0024] FIG. 11 is a fragmentary exploded sectional view of the
sixth preferred embodiment of a disposable syringe according to
this invention, showing three modified forms of needle seats for
selective use with a barrel;
[0025] FIG. 12 is an exploded sectional view of the sixth preferred
embodiment in a disposal state;
[0026] FIG. 13 is a fragmentary exploded sectional view of the
seventh preferred embodiment of a disposable syringe according to
this invention, showing two modified forms of needle seats for selective
use with a barrel;
[0027] FIG. 14 is a fragmentary sectional view of the seventh preferred
embodiment, showing a selected one of the needle seats retained
in the barrel;
[0028] FIG. 15 is a fragmentary exploded sectional view of the
eighth preferred embodiment of a disposable syringe according to
this invention, showing three modified forms of needle seats for
selective use with a barrel;
[0029] FIG. 16 is a fragmentary sectional view of the eighth preferred
embodiment in a disposal state, showing a selected one of the needle
seats retained in the barrel;
[0030] FIG. 17 is an exploded sectional view of the ninth preferred
embodiment of a disposable syringe according to this invention;
[0031] FIG. 18 is a fragmentary sectional view of the ninth preferred
embodiment, showing a needle seat retained in a barrel;
[0032] FIG. 19 is a partly cross-sectional view of a barrier portion
taken along lines I-I of FIG. 18;
[0033] FIG. 20 is a partly cross-sectional view of a retaining
portion taken along lines II-II of FIG. 18;
[0034] FIG. 21 is a view similar to FIG. 20, but showing how a
needle seat is turned relative to the retaining member to another
angular position;
[0035] FIG. 22 is a sectional view of the ninth preferred embodiment
in a disposal state;
[0036] FIG. 23 is a fragmentary sectional view of the tenth preferred
embodiment of a disposable syringe according to this invention;
[0037] FIG. 24 is a fragmentary sectional view of the eleventh
preferred embodiment of a disposable syringe according to this invention;
[0038] FIG. 25 is a sectional view of the eleventh preferred embodiment
in a disposal state;
[0039] FIG. 26 is a fragmentary sectional view of the twelfth preferred
embodiment of a disposable syringe according to this invention;
[0040] FIG. 27 is a sectional view of the twelfth preferred embodiment
in a disposal state,
[0041] FIG. 28 is a fragmentary sectional view of the thirteenth
preferred embodiment of a disposable syringe according to this invention;
[0042] FIG. 29 is a sectional view of the thirteenth preferred
embodiment in a disposal state; and
[0043] FIG. 30 is an exploded sectional view of the fourteenth
preferred embodiment of a disposable syringe according to this invention,
showing three modified forms of needle assembly for selective use
with a barrel.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0044] Before the present invention is described in greater detail,
it should be noted that same reference numerals have been used to
denote like elements throughout the specification.
[0045] Referring to FIGS. 1 to 3, the first preferred embodiment
of a disposable syringe according to the present invention is shown
to comprise a barrel 1, a tubular needle seat 2, a needle assembly
3 including a needle cannula 31 and a tip protector 32, and a plunger
4.
[0046] The barrel 1 has a surrounding barrel wall 12 which surrounds
an axis (X) in a longitudinal direction and which defines a passage
11 therein that has front and rear open ends 123, 124 opposite to
each other. The surrounding barrel wall 12 has inner and outer wall
surfaces 121, 122. The inner wall surface 121 includes a smaller-diameter
front surface segment 126 and a larger-diameter rear surface segment
125 proximate to the front and rear open ends 123, 124, respectively,
and an intermediate surface segment 127 disposed therebetween and
converging from the rear surface segment 125 to the front surface
segment 126.
[0047] The intermediate surface segment 127 has a retaining region
14 which is axially distal from the front surface segment 126 and
which extends radially and outwardly to form an annular recess 14.
An annular shoulder abutment 13 is formed on the intermediate surface
segment 127 rearwardly of the retaining region 14. Moreover, the
intermediate surface segment 127 defines first and second friction
diminishing regions 1271, 1272 which are respectively interposed
between the retaining region 14 and the front surface segment 126,
and between the retaining region 14 and the rear surface segment
125 to be described in greater detail hereinafter.
[0048] The outer wall surface 122 of the barrel 1 has a rib portion
129 extending in the longitudinal direction and disposed adjacent
to the front open end 123. The tip protector 32 of the needle assembly
3 is disposed to sleeve on the outer wall surface 122 from the front
open end 123, and is frictionally retained by the rib portion 129
for shielding the needle cannula 31.
[0049] The needle seat 2 is insertable into the passage 11 from
the rear open end 124 to surround the axis (X). The needle seat
2 includes a front engaging portion 22, a retaining portion 23,
a rear engaging portion 25, a surrounding sealing flange 251, a
plurality of radially yieldable catches 263, and a plurality of
axially extending ribs 262.
[0050] The front engaging portion 22 is configured to be in fluid-tight
engagement with the front surface segment 126, and is disposed to
fix the needle cannula 31 of the needle assembly 3 along the axis
(X). Specifically, the front engaging portion 22 has a filling hole
292 filled with an adhesive to affix a secured segment 311 of the
needle cannula 31 to the front engaging portion 22 (see FIG. 3).
In this embodiment, the front surface segment 126 of the barrel
1 is configured to converge toward the front open end 123 to form
a narrow opening 128 in the front open end 123 for passage of a
sharp segment 312 of the needle cannula 31, thereby preventing removal
of the needle seat 2 from the front open end 123.
[0051] The retaining portion 23 is disposed rearwardly of the front
engaging portion 22, and is retained at the retaining region 14
by virtue of a first frictional force when the needle seat 2 is
in a position of use. In particular, the retaining portion 23 has
a plurality of fins 272 which are angularly displaced from one another
about the axis (X), and which are spaced apart from the first diminishing
region 1271 radially so as to form a first movement space 273 therebetween.
Each fin 272 is configured such that a contour constituted by the
fins 272 about the axis (X) serves as a protrusion 28. The protrusion
28 is retained in the annular recess 14 by virtue of the first frictional
force.
[0052] The rear engaging portion 25 extends rearwardly from the
retaining portion 23 to terminate at a rearwardly facing wall 212.
The surrounding sealing flange 251 extends from the rearwardly facing
wall 212 radially and outwardly to be in fluid-tight engagement
with the rear surface segment 125, and extends forwardly to terminate
at a surrounding flange surface 253. The surrounding flange surface
253 is spaced apart from the shoulder abutment 13 by the second
friction diminishing region 1272 so as to form a second movement
space 252 therebetween. Furthermore, the rear engaging portion 25
has an inner tubular wall surface 261 which surrounds the axis (X)
to define a cavity 26 that extends from the rearwardly facing wall
212 towards the front engaging portion 22 and that terminates at
a ceiling wall 24. The ceiling wall 24 has an axial hole 291 which
is in fluid communication with the filling hole 292 to establish
a fluid communication between the needle cannula 31 and the cavity
26.
[0053] The radially yieldable catches 263 and the axially extending
ribs 262 are formed on the inner tubular wall surface 261 distal
from and proximate to the ceiling wall 24, respectively, and are
angularly displaced from one another about the axis (X). The radially
yieldable catches 263 are yieldable radially and outwardly in response
to a kinetic frictional force to be described in greater detail
hereinafter.
[0054] The plunger 4 is disposed to be movable in the passage 11
along the rear surface segment 125, and has a front end wall 41,
an engaging head 43 which is opposite to the front end wall 41 in
the longitudinal direction and which has a plurality of axially
extending grooves 432, a neck 44 which is interposed between the
engaging head 43 and the front end wall 41, and which is of a dimension
such that a rearwardly facing shoulder wall 431 is formed between
the engaging head 43 and the neck 44, and such that the aforesaid
kinetic frictional force is generated as a result of axial movement
of the engaging head 43 relative to the radially yieldable catches
263 towards the ceiling wall 24, and an axially extending stem 42
which is interposed between the neck 44 and the front end wall 41.
A deformable sealing member 45 is sleeved on the engaging head 43
and the neck 44, is in frictional engagement with the engaging head
43 with a second frictional force, and is sealingly slidable relative
to the rear surface segment 125. Furthermore, the deformable sealing
member 45 is spaced apart from the front end wall 41 so as to permit
relative movement of the deformable sealing member 45 towards the
front end wall 41 when a pushing force is applied to the plunger
4 to overcome the second frictional force to be described in greater
detail hereinafter.
[0055] Referring to FIG. 4, in the position of use, i.e., during
an injection procedure, as shown in FIG. 4, the deformable sealing
member 45 is moved forward by virtue of forward movement of the
plunger 4 to abut against the rearwardly facing wall 212, while
the engaging head 43 extends into the cavity 26. The syringe is
thus placed in an injection completed state.
[0056] Referring to FIG. 5, when the plunger 4 is to be placed
in a disposal position, the engaging head 43 is kept moving towards
the ceiling wall 24 by a pushing force which is applied to the plunger
4, and which, when the deformable sealing member 45 is blocked by
the rearwardly facing wall 212 from moving with the engaging head
43 and is moved rearwardly towards the front end wall 41, overcomes
the second frictional force, thereby exposing the neck 44 to permit
the rearwardly facing shoulder wall 431 to be forced to slip over
the radially yieldable catches 263 and to be retained thereby such
that the rearwardly facing shoulder wall 431 is prevented from moving
rearwardly. Meanwhile, the axially extending grooves 432 are brought
to mate with the axially extending ribs 262 so as to put the needle
seat 2 into splined engagement with the engaging head 43.
[0057] Thereafter, continued movement of the engaging head 43 towards
the ceiling wall 24, against the first frictional force, i.e. the
frictional retention of the protrusion 28 in the annular recess
14, forces the fins 272 and the surrounding sealing flange 251 to
move past the first and second friction diminishing regions 1271,
1272, respectively, until the surrounding flange surface 253 abuts
against the shoulder abutment 13. Subsequent turning of the plunger
4 by the user to turn the needle seat 2 relative to the barrel 1
further diminish the friction therebetween to facilitate a subsequent
pulling action of the plunger 4 whereby the needle seat 2 is brought
towards the rear open end 124 by virtue of the retention of the
rearwardly facing shoulder wall 431 by the radially yieldable catches
263, thereby retracting the needle cannula 31 into the passage 11,
as shown in FIG. 6. Finally, the plunger 4 can be broken at a weakened
part for convenient disposal of the syringe.
[0058] FIG. 7 shows the second preferred embodiment of a disposable
syringe according to this invention. In addition to the components
of the first preferred embodiment described above, the disposable
syringe of this embodiment further comprises an O-ring 5 which is
sleeved tightly on the front engaging portion 22, of the needle
seat 2, and which surrounds the axis (X) so as to enhance fluid-tightness
of the engagement between the front surface segment 126 and the
front engaging portion 22.
[0059] In the third preferred embodiment of a disposable syringe
shown in FIG. 8, an O-ring 5 is disposed on the rear engaging portion
25 so as to enhance fluid-tightness of the engagement between the
rear surface segment 125 and the surrounding sealing flange 251.
[0060] Referring to FIG. 9, the fourth preferred embodiment of
a disposable syringe according to this invention is similar to the
first preferred embodiment in construction. The differences reside
in that the intermediate surface segment 127 has a plurality of
fins 131 which are angularly displaced from one another about the
axis (X) and which extend rearwardly to be spaced apart from the
surrounding sealing flange 251 by the second friction diminishing
region 1272. In addition, each of the fins 131 extends radially
and inwardly to terminate at a distal end 1311. The distal ends
1311 of the fins 131 are configured such that a contour constituted
by the distal ends 1311 about the axis (X) serves as the annular
recess 14. Moreover, the retaining portion 23 is formed with an
annular protrusion 28 to be retained in the recess 14 by virtue
of the first frictional force. Furthermore, a plurality of fins
272 are formed on the ceiling wall 24, and are angularly displaced
from one another.
[0061] FIG. 10 shows the fifth preferred embodiment of a disposable
syringe according to this invention, which is substantially similar
to the fourth preferred embodiment. In this embodiment, an O-ring
5 is further sleeved tightly on the front engaging portion 22 of
the needle seat 2, and is disposed to surround the axis (X) so as
to enhance the fluid-tightness of the engagement between the front
surface segment 126 and the front engaging portion 22.
[0062] Referring to FIGS. 11 to 12, the sixth preferred embodiment
of a disposable syringe is shown to include a selected one of the
needle seats 2 of the above embodiments. In this embodiment, the
outer wall surface 122 of the barrel 1 has an annular step portion
120 that faces forwardly, and that is distal from the front open
end 123, and a surrounding front segment 1221 interposed between
the front open end 123 and the annular step portion 120. The ribs
129 are formed rearwardly of the surrounding front segment 1221
so as to retainingly engage the tip protector 32. In addition, the
disposable syringe further comprises a catheter hub 33 and a tubular
catheter 34 for performing an intravenous catheter introducing process.
Specifically, the catheter hub 33 includes a surrounding hub wall
which has a sleeve portion that is sleeved on the surrounding front
segment 1221 and that has a terminal edge abutting against the step
portion 120, and a tip portion opposite to the sleeve portion along
the axis (X). The tubular catheter 34 includes a proximate segment
which is disposed in the tip portion and which extends along the
axis (X), and a distal segment which extends from the proximate
segment along the axis (X) to project outwardly of the tip portion.
As such, after the tubular catheter 34 is introduced into a patient's
vein by insertion of the needle cannula 31, the barrel 1 is separated
from the catheter hub 33 so as to complete the intravenous catheter
introducing process. The needle cannula 31 is then retracted into
the barrel 1 in the same manner as described above, as shown in
FIG. 12.
[0063] Referring to FIGS. 13 and 14, the seventh preferred embodiment
of a disposable syringe is shown to be similar to the sixth preferred
embodiment in construction and function, except that the barrel
1 and the needle seat 2 are the same as those of the fourth and
fifth preferred embodiments shown in FIGS. 9 and 10. Furthermore,
the front engaging portion 22 of the needle seat 2 is filled with
an adhesive to affix a secured segment 311 of the needle cannula
31 to the front engaging portion 22.
[0064] Referring to FIGS. 15 and 16, the disposable syringe of
the eighth preferred embodiment is adapted for injecting medication
of an extremely small volume, such as 1 ml. That is, the barrel
1 and the plunger 4 have relatively smaller diameters. The needle
seat 2 may have an O-ring 5 or fins 272 disposed on the ceiling
wall 24.
[0065] Referring to FIGS. 17 and 18, the ninth preferred embodiment
of a disposable syringe according to this invention is shown to
be similar to the first preferred embodiment in construction. The
differences therebetween are as follows. The front engaging portion
22 of the needle seat 2 has a seat segment which is configured to
extend outwardly of the barrel 1 from the front open end 123 when
the needle seat 2 is in the position of use. With reference to FIG.
19, the intermediate surface segment 127 has a plurality of barriers
15 which are angularly displaced from one another about the axis
(X) so as to define a recessed access 151 between two adjacent ones
of the barriers 15. With reference to FIG. 20, the retaining region
14 has a plurality of recesses 141 which are angularly displaced
from one another about the axis (X) and which are spaced apart from
one another by protrusions 142, and a plurality of bumps 143 respectively
extending from the recesses 141 inwardly and radially.
[0066] The retaining portion 23 of the needle seat 2 has a plurality
of partitions 272 in the form of fins 272 which are angularly displaced
from one another about the axis (X), and a plurality of blocking
segments 29 which respectively extend from the partitions 272 radially
and outwardly. As mentioned above, when the needle seat 2 is brought
to be inserted into the passage 11 from the rear open end 124 during
assembly, and immediately after each of the partitions 272 is brought
to pass the corresponding recessed access 151 between two adjacent
ones of the barriers 15, as shown in FIG. 19, each of the partitions
272 is turned a predetermined angle in one of clockwise and counterclockwise
directions such that each of the blocking segments 29 is received
in and is engaged with a respective one of the recesses 141 by virtue
of the first frictional force, as shown in FIG. 20, while being
prevented by the corresponding barrier 15 from axial movement relative
to the second diminishing region 1272, thereby placing the needle
seat 2 firmly in the position of use.
[0067] Moreover, when the plunger 4 is placed in the disposal position
and the needle seat 2 is retained onto the plunger 4, the user can
rotate the needle seat 2 so that the partitions 272 are turned the
predetermined angle in a corresponding one of the counterclockwise
and clockwise directions, as indicated by dotted lines in FIG. 21
so that the blocking segments 29 slip over the bumps 143, respectively
(as indicated by solid lines in FIG. 21). Thus, the user can be
aware of the approaching of the blocking segments 29 to a position
where the blocking segments 29 are unrestrained by the barriers
15 and are permitted to perform the axial movement. Therefore, the
needle seat 2 is allowed to be pulled rearwardly so as to retract
the needle cannula 31 into the passage 11, as shown in FIG. 22.
[0068] Furthermore, in addition to having the partitions 272 formed
on the retaining portion 23, the needle seat 2 has a plurality of
fins 272 formed on the ceiling wall 24 and on the seat segment of
the front engaging portion 22. The tip protector 32 is disposed
to sleeve on and is frictionally retained onto the seat segment
of the front engaging portion 22 for shielding the sharp segment
312 of the needle cannula 31.
[0069] Referring to FIG. 23, the tenth preferred embodiment of
a disposable syringe according to this invention is similar to the
ninth preferred embodiment, and further comprises an O-ring 5 which
is disposed on the front engaging portion 22 of the needle seat
2 so as to enhance fluid-tightness of the engagement between the
front engaging portion 22 and the front surface segment 126 of the
barrel 1.
[0070] Referring to FIGS. 24 and 25, in the eleventh preferred
embodiment of a disposable syringe according to this invention,
a catheter hub 33 and a tubular catheter 34 are further provided
for performing an intravenous catheter introducing process. The
catheter hub 33 includes a surrounding hub wall which has a sleeve
portion that is sleeved on the seat segment of the front engaging
portion 22, and a tip portion opposite to the sleeve portion along
the axis (X). The tubular catheter 34 includes a proximate segment
which is disposed in the tip portion and which extends along the
axis (X), and a distal segment which extends from the proximate
segment along the axis (X) and outwardly of the tip portion. Moreover,
since the sleeve portion of the catheter hub 33 is sleeved on the
seat segment of the front engaging portion 22, there is no need
to form fins on the seat segment.
[0071] Referring to FIGS. 26 and 27, the twelfth preferred embodiment
of a disposable syringe according to this invention is shown to
be similar to the ninth preferred embodiment. In this embodiment,
the needle seat 2 further includes a hub segment 35 which is configured
to fix the secured segment 311 of the needle cannula 31 along the
axis (X), and which is sleeved on the seat segment of the front
engaging portion 22 to establish fluid communication between the
needle cannula 31 and the axial hole 291 through the filling hole
292 which is free from adhesive. The hub segment 35 has a rib portion
353 formed on an outer surface 351 thereof so as to retain the tip
protector 32 for shielding the sharp segment 312 of the needle cannula
31.
[0072] Referring to FIGS. 28 and 29, the thirteenth preferred embodiment
of a disposable syringe according to this invention is shown to
be similar to the twelfth preferred embodiment in construction,
and further comprises a catheter hub 33 and a tubular catheter 34
for performing an intravenous catheter introducing process. That
is, the catheter hub 33 includes a surrounding hub wall which has
a sleeve portion sleeved on the hub segment 35, and a tip portion
opposite to the sleeve portion along the axis (X). The tubular catheter
34 includes a proximate segment which is disposed in the tip portion
and which extends along the axis (X), and a distal segment which
extends from the proximate segment along the axis (X) and outwardly
of the tip portion. The tip protector 32 is sleeved retainingly
on the surrounding hub wall of the catheter hub 33.
[0073] Referring to FIG. 30, in the fourteenth preferred embodiment
of a disposable syringe according to this invention, which has a
construction similar to that of the eleventh preferred embodiment,
an O-ring 5 is additionally disposed on the front engaging portion
22 of the needle seat 2. Moreover, any forms of the needle assembles
3, such as that including the catheter hub 33 and the tubular catheter
34, that including the hub segment 35, and that including the catheter
hub 33, the tubular catheter 34 and the hub segment 35, can be provided
for use with the needle seat 2 as required.
[0074] The advantages of the disposable syringe of this invention
are as follows:
[0075] 1. The retaining portion 23 and the surrounding sealing
flange 251 are moved past the first and second friction diminishing
regions 1271,1272, respectively, when the plunger 4 is to be placed
in the disposal position so as to diminish the friction between
the needle seat 2 and the inner wall surface 121 of the barrel 1,
thereby facilitating a subsequent pulling action of the plunger
4 for retracting the needle cannula 31 into the barrel 1. Moreover,
by virtue of the splined engagement between the axially extending
ribs 262 and the grooves 432, the needle seat 2 is rotated with
the plunger 4 to thereby further diminish the friction between the
needle seat 2 and the inner wall surface 121 of the barrel 1. Therefore,
the retraction of the needle cannula 31 can be successful and steady.
[0076] 2. The provision of angularly displaced fins 272 on the
needle seat 2 helps prevent contraction and deformation of the needle
seat 2 during plastic injection molding due to the cohesion property
of the plastic material, thereby reducing failure in production.
[0077] 3. Since the front engaging portion 22 and the surrounding
sealing flange 251 of the needle seat 2 are in fluid-tight engagement
with the front and rear surface segments 126, 125 of the barrel
1, the engagement being enhanced by the provision of O-rings 5 and
by virtue of the first frictional force generated between the retaining
portion 23 (the protrusion 28) and the retaining region 14 (the
annular recess 14), the needle seat 2 can be firmly retained in
the passage 11 of the barrel 1 with a fluid-tight engagement therebetween.
[0078] While the present invention has been described in connection
with what is considered the most practical and preferred embodiments,
it is understood that this invention is not limited to the disclosed
embodiments but is intended to cover various arrangements included
within the spirit and scope of the broadest interpretations and
equivalent arrangements. |