Abstract
A no-return flow, self-draining, floor mat, comprising a mat with
a no-return flow valve drain and a method for making is taught. The
drain, emanating from an aperture in the mat, is positioned to pass
through the floor for gravity-flow drainage of liquid and debris to
the exterior. The no-return flow valve comprises a valve body having
a back-flow prevention means and eliminates the need for a cap over
the drain. The mat is usable in automobiles, trucks, and other vehicles
with, or without, a floor divider mound, mobile and other homes. The
mat is resistant to microbes and may additionally contain an anti-microbial
substance to further reduce any growth of bacteria, mold, or mildew.
The mat may contain a slow-release air freshener and is made of pliable
material for a tight fit with a vehicle floor. The floor may be made
by a molding technique from rubber or plastic.
Claims
1. A self-draining, no-return flow floor mat, comprising: a) a floor
mat for a floor, said floor mat having a drain means connected to
said floor mat, said drain means operatively positionable through
a floor providing for outflow from said floor mat to the exterior
of a floor, and b) a no-return flow valve functionally affixable within
said drain means providing for outflow from said floor mat to the
exterior of the floor while preventing back flow into an interior
of the floor.
2. The self-draining, no-return flow floor mat, as recited in claim
1, wherein said no-return flow valve means further comprises: a)
a valve body, and b) a back flow prevention means coupled with said
valve body, wherein said back flow prevention means provides for
unimpeded outflow of material from the floor mat to the exterior
of the vehicle, while preventing backflow.
3. The self-draining, no-return flow floor mat, as recited in claim
1, wherein said back flow prevention means further comprises a membrane.
4. The self-draining, no-return flow floor mat, as recited in claim
1, further comprising wherein said floor mat is shaped for use in
automobiles.
5. The self-draining, no-return flow floor mat, as recited in claim
1, further comprising wherein said floor mat is shaped for use in
trucks.
6. The self-draining, no-return flow floor mat, as recited in claim
1, further comprising wherein said floor mat further is shaped for
use in a floor requiring draining.
7. The self-draining, no-return flow floor mat, as recited in claim
1, further comprising wherein said floor mat is resistant to mold
and mildew.
8. The self-draining, no-return flow floor mat, as recited in claim
1, further comprising wherein said floor mat contains at least one
anti-bacterial.
9. The self-draining, no-return flow floor mat, as recited in claim
1, further comprising wherein said floor mat contains an air-freshener.
10. The self-draining, no-return flow floor mat, as recited in
claim 1, further comprising wherein said floor mat is made of a
pliable material.
11. The self-draining, no-return flow floor mat, as recited in
claim 10, further comprising wherein said floor mat is made of plastic.
12. The self-draining, no-return flow floor mat, as recited in
claim 10, further comprising wherein said floor mat is made of rubber.
13. A method of making a self-draining, no-return flow floor mat,
comprising the steps of: a) providing a floor mat for placement
on an interior surface of a floor, said floor mat having a drain
means, said drain means operatively positionable through the floor
providing for outflow from said floor mat to an exterior of the
floor, and b) providing a no-return flow valve functionally affixable
within said drain means providing for outflow from an interior of
said floor mat to the exterior of the floor while preventing back
flow into an interior of the floor.
14. The method of making a self-draining floor mat, as recited
in claim 13, wherein said drain means further comprises: a) an aperture
through said floor mat; b) a protuberance connected to and emanating
from said aperture, wherein said no-return flow valve means is positionable
within and securely containable by said protuberance.
15. The method of making a self-draining floor mat, as recited
in claim 13, wherein said no-return flow valve means further comprises:
a) a valve sleeve, and b) a back flow prevention means coupled with
said valve sleeve, wherein said back flow prevention means provides
for unimpeded outflow of material from the floor mat to the exterior
of the floor, while preventing backflow.
16. The method of making a self-draining floor mat, as recited
in claim 13 wherein providing said floor mat further comprises floor
mat manufacture by molding.
17. The method of making a self-draining floor mat, as recited
in claim 15 wherein said manufacture by molding further comprises
injection molding.
18. The method of making a self-draining floor mat, as recited
in claim 13, further comprising wherein said floor mat is resistant
to mold and mildew.
19. The method of making a self-draining floor mat, as recited
in claim 13, further comprising wherein said floor mat contains
an air-freshener.
20. A self-draining, no-return flow floor mat, comprising: a) a
floor mat; b) a drain means emanating from said floor mat operatively
positionable through a floor providing for outflow from said floor
mat to the exterior of a floor, and c) a no-return flow valve functionally
affixable within said drain means providing for outflow from the
floor mat to the exterior of the floor while preventing back flow
to an interior of the floor.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] Not Applicable
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
[0002] Not Applicable
REFERENCE TO SEQUENCE LISTING, A TABLE OR A COMPUTER PROGRAM LISTING
COMPACT DISK APPENDIX
[0003] Not Applicable
BACKGROUND
[0004] The present invention relates generally to a floor mat for
a floor, such as a floor of a vehicle, and more particularly to
a floor mat having a drain fitted with no-return valve draining
to outside of the floor.
[0005] The background information discussed below is presented
to better illustrate the novelty and usefulness of the present invention.
This background information is not admitted prior art.
[0006] Floor mats are common vehicle accessories. Besides being
used as a decorative feature, floor mats serve to protect the floor
of a vehicle and to absorb noise. When water, snow, ice, salt, and/or
other debris are brought into a vehicle, which is especially likely
to happen during inclement weather, floor mats are used in an attempt
to protect vehicle floors by containing the debris within the confines
of the floor mat. Moreover, in today's "eat on the run"
world, cups of coffee, water, soda, and the like are frequently
brought into a vehicle to be ingested while driving. When the vehicle
is brought to a sudden stop, it is not unusual for some of the liquid
to end up on the floor of the vehicle. Although floor mats presently
serve to protect the vehicle carpeting, they are likely to become
stained, moldy, and mildewed from being wet for prolonged periods.
Accumulations of water, salt, and other debris are likely to deteriorate
the mat and deteriorate and/or corrode vehicle surfaces in proximity
to the floor mat. Moreover, the presence of mold and mildew that
almost inevitably occur on surfaces that remain wet for extended
periods of time causes an unpleasant appearance in addition to an
unpleasant odor. Presently available floor mats have a carpeted
surface or are comprised of rubber or plastic, all of which are
prone to deterioration when repeatedly exposed to water, salt, and
debris. A more serious problem that can result from the repeated
or prolonged presence of moisture on a floor, especially on the
metal floor of vehicles, is rusting and general corrosion. Owners
of older vehicles, especially those owners who reside in areas prone
to freeze and thaw phenomena, know that the salt that is used to
keep roads ice free is the cause of "floor rot". Some
people take great pride in maintaining their vehicles for a decade
or more, but a rotting floor, due to the presence of salty water
or other debris, can quickly ruin such aspirations. Old car enthusiasts
would greatly appreciate a way to reduce the corrosion caused by
the salty water brought into their vehicles by the shoes of both
driver and passengers.
[0007] There have been many attempts to provide for means to keep
the floors of vehicles clean and dry. Similarly, there have also
been repeated attempts to provide for a method to remove the accumulated
water, melted ice/snow and debris from the mat to outside of the
vehicle. The danger of exhaust fumes coming into the vehicle requires
a means that provides for discharge of unwanted liquid from the
floor of a vehicle while providing for the means to prevent any
type of back flow, either solid, gaseous, or liquid, from entering
the vehicle.
[0008] One attempt at solving the problem of providing for a built
in drain which also protects the vehicle's occupant from back-flow
of fumes, water, and cold and hot air from outside of the vehicle
offers an insertable vehicle floor drain that can be installed through
floor coverings and multiple floor panels of a vehicle body. This
drain, however, calls for a drain plug that must be removed to allow
liquid to drain off. After the liquid is drained, the plug must
be reinserted into the drain opening. This is an inconvenient solution
because it periodically requires the cap to be manually removed
for drainage and replaced. If the plug is not removed in a timely
manner, water may still sit in the insulation. If the removal and/or
reinsertion is done while the vehicle is moving, an accident may
occur. If the plug is removed and not reinserted the back-flow could
produce a fatal danger if the back-flow consists of exhaust fumes.
[0009] Another attempt teaches a floor mat containing a drain for
directing fluid from the footwear of the driver (or passenger) down
into a collecting trough or sump at the rear of the mat. When the
collecting trough or sump is full, the fluid is drawn off into a
closed storage tank which is connected to the floor mat by a tube
connection which has quick disconnect means for separating the storage
tank from the mat so that the tank may be removed and emptied when
necessary. This apparatus is inconvenient because it does not allow
the liquid to drain from the vehicle and requires the draining tank
to be periodically emptied by the user, which may be difficult,
if not impossible, for older or incapacitated persons to achieve.
In any event, having to empty such a tank during wet and/or cold
weather conditions would be an unpleasant task, yet during those
times the tank would have to be emptied most often.
[0010] Such a self-draining floor mat would also be of great benefit
to any type of floor, where the floor is susceptible to being flooded
with water. Such floors may be found in industrial situations, in
commercial buildings, and in homes and house trailers that live
in storm prone areas.
[0011] There is still an unmet need for a floor mat that will allow
for the drainage of water, salt, and other types of debris directly
outside of the vehicle, while preventing the in-flow of liquid,
fumes, and cold or hot air from outside of the vehicle, in a way
that is easy, convenient, and safe to use and does not require the
insertion or removal of a plug or cap.
SUMMARY
[0012] The present invention satisfies the current unmet need for
an improved floor mat that is convenient, easy, and safe to use
at all times of the year. Moreover, the self-draining floor mat
made according to the principles of the present invention contains
a drain that drains unwanted debris out of the vehicle. Importantly
the drain of the self-draining floor mat is made with a no-return
flow valve, which allows liquid and other debris to flow freely
from the vehicle while preventing dangerous and other fumes, water,
noise, and cold or hot air from entering the vehicle.
[0013] The present invention satisfies the current unmet need for
an improved floor mat that is convenient, easy, and safe to use
at all times of the year. Moreover, the self-draining floor mat
made according to the principles of the present invention contains
a drain that drains unwanted debris out of the vehicle. Importantly
the drain of the self-draining floor mat is made with a no-return
flow valve, which allows liquid and debris to flow freely from the
vehicle while preventing dangerous and other fumes, water, noise,
and cold or hot air from entering the vehicle.
[0014] The self-draining floor mat protects the feet or shoes of
persons using the vehicle from rain water and from melting ice,
slush, and/or snow, which is especially important when the ice,
slush, and/or snow contains salt. During cold-weather salt-laden
moisture often causes permanent staining of shoes and boots. Moreover,
the self-draining floor mats protect the floor of vehicles from
moisture, salt, and other debris. Especially in colder climates,
moisture and/or salt-laden moisture is the cause of rusting of the
floors of vehicles. Once rusting has created an opening in the floor
of a vehicle, the vehicle may not only become unsafe to drive and
difficult to maintain, but a considerable loss of value will occur.
[0015] In more detail, invention is a self-draining, no-return
flow, floor mat, which consists of a floor mat with a no-return
flow valve drain. The drain is attached by either a vehicle owner
or a vehicle manufacturer, to an opening in the floor mat that is
made to accept such a drain. The drain is functionally positioned
through the floor of the vehicle to provide for liquid and other
debris to drain, as and when needed, to the exterior of the vehicle.
Importantly, a no-return flow valve contained in the drain provides
for outflow of liquid and debris from the floor mat to the exterior
of the vehicle while preventing any back-flow of debris, liquid,
or cold or hot air. The no-return flow valve is comprised of a valve
body and a back-flow prevention means that allows unimpeded outflow
of material from the floor mat to the exterior of the vehicle, while
preventing backflow. In addition, the floor mat is available for
use in automobiles, trucks, or vehicles with and without a floor
divider mound. The self-draining floor mat is also useful in other
trailers, houses on stilts, and the like. The material from which
the floor mat is made is resistant to mold and mildew and, additionally,
is available with or without an anti-bacterial substance that is
either on or impregnated with the material. The floor mat is also
available with a slow-release air freshener that is contained in
the material from the mat is made. The mat material is made from
material that remains pliable under all environmental conditions,
is stain-resistant, and is easy to clean.
[0016] The present invention also teaches a method for making a
no-return flow, self-draining, floor mat. Making the floor mat according
to the principles of the present invention requires a floor mat
to be styled with a lip about some or its entire periphery. The
lip serves to assure that debris on the mat stays on the mat and
does not come into contact with the floor of the vehicle. Making
the mat from a pliable material ensures ease of installation and
a tight fit between the bottom of the mat and the floor surface
of the vehicle to ensure nearly instant drainage of debris into
the drain which is located exactly at the lowest point of the vehicle
floor. Using a molding process, such as an injection molding process,
to manufacture the mat provides for a mat that is pliable, shaped
as desired, and is attractively price-able. When desired, such as
when the floor of the vehicle does not tilt in a direction that
is amendable for gravity flow to drain the mat, the mat is formed
with wedge-shaped protuberances on its underside providing the desired
tilt. The drain is then affixed to an aperture of the mat and positioned
so as to pass through the floor of the vehicle providing for the
drain's outflow to exit to the exterior of the vehicle keeping the
mat and shoes of the vehicles occupants dry. In one embodiment the
mat is custom designed so that the drain aperture, and thus the
drain, is situated at the lowest point of the vehicle floor providing
for gravity flow of any accumulated moisture or other debris from
the mat to beneath the vehicle. The drain is provided with a no-return
valve providing for the outflow from the floor mat to the exterior
of the vehicle while preventing back-flow. This feature is especially
important in that it safeguards not only against moisture, such
as rain and snow, from entering the vehicle, but against the danger
of having exhaust fumes entering into the vehicle through the floor.
If the drain did not have a no-return valve and a user forgot, or
was unable, to cap the drain, the consequences could be deadly,
as well as being inconvenient. The no-return valve means that a
driver will never have to remember to remove or replace a drain
cover. More importantly, a driver will never have to remove or replace
a drain cover while driving. The no-return valve, which is an essential
part of the present invention, comprises a valve body and a back-flow
prevention means that allows for unimpeded outflow of material from
the floor mat to the exterior of the vehicle, while preventing backflow.
There are many kinds of no-return flow valves that are well-known
and need not be discussed in further detail herein. The self-draining
floor mats of the present invention may be shaped for use in automobiles
and trucks that have, or do not have, a center dividing mound on
the floor of the vehicle. In addition, the method for making contemplates
making the floor mat from material that is resistant to bacteria,
mold, and mildew and that contains an air-freshener.
[0017] Moreover, the self-draining, no reflux floor mat, as taught
may be installed by a vehicle manufacturer and offered as an accessory
in a new car or may be obtained in kit form providing for self-installation
or for installation by an auto mechanic.
[0018] The present invention provides for all of the above described
accomplishments by providing for a no-return flow, self-draining,
floor mat, comprising: [0019] a) a floor mat means; [0020] b) a
drain means connected to the floor mat means, the drain means operatively
positioned for draining to the exterior of the vehicle, and [0021]
c) a no-return flow valve means functionally connected to the drain
means providing for a no-return flow drain means, wherein the no-return
flow drain means provides for outflow from the floor mat to the
exterior of the vehicle while preventing back flow.
[0022] In a preferred embodiment the no-return flow valve means
further comprises: [0023] a) a valve body, and [0024] b) a back
flow prevention means coupled with the valve body, wherein the back
flow prevention means provides for unimpeded outflow of material
from the floor mat to the exterior of the vehicle, while preventing
backflow.
[0025] In yet another embodiment, the self-draining floor mat is
shaped for use in automobiles and may also be shaped for use in
trucks and in vehicles with a middle dividing floor mound.
[0026] It is further contemplated that a preferred embodiment further
comprises a floor mat that is resistant to mold and mildew and contains
an anti-bacterial agent. A preferred embodiment is further contemplated
to contain an air-freshener.
[0027] It is further contemplated that a preferred embodiment further
comprises a floor mat, that is made of a pliable material, such
as plastic or rubber.
[0028] The present invention also provides for a method of making
a no-return flow, self-draining, floor mat, comprising the steps
of: [0029] a) providing for a floor mat means having a drain means
having a no-return flow means, and [0030] b) operatively positioning
said floor mat means having a drain means having a no-return flow
means on the floor of a vehicle providing for fluid and other debris
to drain from the floor mat to the exterior of the vehicle, wherein
the no-return flow drain means provides for outflow from the floor
mat to the exterior of the vehicle while preventing back flow.
[0031] Still other benefits and advantages of this invention will
become apparent to those skilled in the art upon reading and understanding
the following detailed specification and related drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] In order that these and other objects, features, and advantages
of the present invention may be more fully comprehended and appreciated,
the invention will now be described, by way of example, with reference
to specific embodiments thereof which are illustrated in appended
drawings wherein like reference characters indicate like parts throughout
the several figures. It should be understood that these drawings
only depict preferred embodiments of the present invention and are
not therefore to be considered limiting in scope, thus, the invention
will be described and explained with additional specificity and
detail through the use of the accompanying drawings, in which:
[0033] FIG. 1 is a perspective view of the top side of a self-draining
floor mat of the present invention.
[0034] FIG. 2 is a sectional view of a self-draining floor mat
functionally positioned on a floor.
[0035] FIG. 3 is an exploded view of a cut-out of the self-draining
floor mat and no-return valve fitted drain protrusion, as shown
in FIG. 1.
[0036] FIG. 4 is a close-up sectional view of a no-return valve
fitted drain in a no in-flow position.
[0037] FIG. 5 is a flow chart depicting the method for making a
no-return valve fitted drain floor mat for use in vehicles.
A LIST OF THE REFERENCE NUMBERS AND PARTS OF THE INVENTION TO WHICH
NUMBERS REFER
[0038] 10 A self-draining floor mat according to the principles
of the present invention. [0039] 12 Raised lip of floor mat. [0040]
14 Aperture in floor mat leading to cylindrical protrusion 18 for
receiving and containing no-return valve. [0041] 16 Surface of floor
mat. [0042] 18 Cylindrical protrusion for receiving and containing
no-return valve. [0043] 20 No-return valve which comprises valve
sleeve 21 and diaphragm 24. [0044] 21 Valve sleeve or casing. [0045]
22 Aperture. [0046] 24 Valve diaphragm or, what is often referred
to as a, membrane. [0047] 26 Valve diaphragm attachment means. [0048]
28 Screw-like attachment means having a flared and/or tapered extension.
[0049] 29 Valve sleeve wall. [0050] 30 Floor on which self-draining
floor mat is positioned. [0051] 32 Cylindrical opening in floor
for receiving 18. Definitions Antibacterial and/or antimicrobial,
as used herein, refers to substances that destroy or suppresses
the growth of bacteria, mold, and mildew or their ability to reproduce.
Such substances include metals and antimicrobial surfactants. Backflow,
as used herein, refers to the movement of any materials including
fumes, hot or cold air, liquid, gasoline, debris, or any other foreign
substance from outside the vehicle through a valve body of a drain
past the diaphragm into the vehicle. No-return flow, as used herein,
refers to a flow that is restricted to move in one direction only.
Herein, a no-return flow drain fitted with a no-return flow valve
provides for one way movement (i.e., unidirectional flow) of any
and all materials, including fumes, hot or cold air, liquid, debris,
or any other substance from the interior of a vehicle through the
no-return valve of the drain to the exterior of the vehicle, where
the no-return valve prevents movement of any substance or gas in
a reverse direction (i.e., back into the vehicle). Outflow, as used
herein, refers to the movement of liquid, debris and any other material
through the no-return valve fitted drain to the exterior of the
vehicle. In-flow, as used herein, refers to the movement of liquid,
debris, fumes and any other material from the exterior to the interior
of a vehicle, which flow is prevented by the no-return valve that
is fitted into the drain of the floor mat. No-return Valve, as used
herein, refers to the valve means that allows for the outflow of
materials to the exterior of the vehicle and prevents the backflow
of materials to the interior of the vehicle, which valve may exist
in many well-known and yet to be known shapes, sizes, and forms.
[0052] It should be understood that the drawings are not necessarily
to scale. In certain instances, details which are not necessary
for an understanding of the present invention or which render other
details difficult to perceive may have been omitted.
DETAILED DESCRIPTION
[0053] Referring now, with more particularity, to the drawings,
it should be noted that the disclosed invention is disposed to embodiments
in various sizes, shapes, and forms. Therefore, the embodiments
described herein are provided with the understanding that the present
disclosure is intended as illustrative and is not intended to limit
the invention to the embodiments described herein.
[0054] The present invention is directed towards a no-return flow,
self-draining, floor mat that is especially useful for vehicular
floors. The self-draining floor mat comprises a floor mat having
a cylindrical protrusion emanating from an aperture in the floor
mat for receiving and holding a no-return flow valve to provide
the function of a drain by providing the means for liquid and/or
debris to flow freely from the surface of the floor mat, while preventing
fumes, dangerous or otherwise, liquid, noise, and cold or hot air
from back-flowing into the vehicle. An important feature of the
invention is that its use eliminates the need for a drain cover.
In turn, this eliminates the dangers that are presented when a driver
removes or replaces a drain cover while driving. Thus, the present
invention provides the means and a method for drivers to maintain
a dry vehicle floor to reduce the occurrence of rust forming on
the floor and to prevent shoes of the driver and passengers from
becoming stained and soiled. Of course, the floor being drained
by the floor mat is also useful for draining floors of buildings,
as well as of vehicles.
[0055] Turning now to the drawings, FIG. 1, a perspective view
of the present invention, illustrates the top side of self-draining
floor mat 10 having surface 16 fitted with aperture 14 opening to
cylindrical protrusion 18 for receiving and containing a no-return
valve (see FIGS. 3 and 4 for illustrations of the no-return valve).
Cylindrical protrusion 18, ideally, is molded as a single piece
with floor and lip of the floor mat, and is functionally positioned,
in this particular embodiment, in a corner of the floor mat. As
the drawing indicates, the drain is positioned and attached to the
floor mat so that liquid and other debris is compelled by gravity
to travel to the drain to be discharged through the floor board
to the exterior of the vehicle. It is to be understood that the
drain aperture and the drain are positioned to be located at the
lowest part of a vehicle's floor. Liquid and/or other debris, such
as melting ice or snow, is contained on the mat by raised lip or
flange 12 that is optionally placed about the perimeter of the floor
mat. Most importantly, the no-return flow valve provides for the
outflow of liquid and/or debris from the floor mat to the exterior
of the vehicle while precluding any back flow of debris, water,
or cold or hot air.
[0056] Moreover, the floor mat is available shaped for use in vehicles,
such as automobiles or trucks and, if desired, is available for
use in vehicles with a floor divider mound. In addition to keeping
vehicle floors clean and dry, the floor mat also is available in
models that are self-maintaining in that they are resistant to mold
and mildew to prolong the life of the mat while also reducing the
possibility of odor and maintaining sanitary conditions. Such resistance
is, in part, provided by the mold and mildew resistant nature of
the material that is used to make the floor mat. Such materials
may include suitable compositions of plastic or rubber. The mat
is made by a suitable molding process, such as injection molding
that provides a mat that is pliable, shaped as desired, and is attractively
priced. The casting-mold used to make the mat is designed to produce
the floor part of the mat, the rim, if desired, the aperture, and
the protuberance that is used to hold the no-return flow valve.
When desired, such as when the floor of the vehicle does not tilt
in a direction that is amendable for gravity flow to drain the mat,
the mat is formed with wedge-shaped protuberances, or the like,
that are either added or removed on its underside providing for
the desired tilt. Once the protuberance is positioned so as to pass
through an aperture provided in the floor of the vehicle and a no-return
flow valve is securely positioned within the protuberance, the self-draining
floor mat is ready to provide for debris outflow to exit to the
exterior of the vehicle keeping the mat, the vehicle floor, and
the shoes of the vehicles occupants dry. Additionally, vehicle floor
mats made according to the principles of the present invention,
may be impregnated with an anti-bacterial substance that provides
additional protection against the growth of mold and mildew and
also protects against the formation of unpleasant odors. Floor mats
according to the teachings of the present invention are also available
with impregnated time-released air fresheners. The materials from
which the mats of the present invention are made are pliable to
ensure a close fit between the mat and the floor.
[0057] FIG. 2, a sectional view of a self-draining floor mat, illustrates
a favored embodiment of the self-draining floor mat made according
to the principles of the present invention. Floor mat 10 is positioned
on the interior side of the floor. Cylindrical protrusion 18 of
floor mat 10 is shown functionally positioned within cylindrical
opening 32 that has been made in floor 30. FIG. 2 further indicates
the presence of no-return flow 20 fitted within cylindrical protrusion
18 providing for a no-return flow drain. As illustrated the self-draining
floor mat is ready for draining any unwanted liquid and/or other
debris to the outside of the vehicle.
[0058] FIG. 3 is an exploded view of a cut-out of the self-draining
floor mat and no-return valve fitted drain, as shown in FIG. 1.
This drawing indicates how flange 12 retains the liquid and debris
within the confines of the floor mat so that the liquid and debris
may be directed by gravity to flow into cylindrical protrusion 18
in which no return valve 20 is contained. FIG. 3 and FIG. 4 illustrate
exemplary no-return valve 20 comprising valve sleeve 21 and back
flow prevention means, diaphragm 24. Liquid and/or debris flowing
into valve sleeve 21 are passed through diaphragm 24 to exit to
the exterior.
[0059] In general, no-return flow valves provide for unimpeded
outflow of material, while preventing backflow. The variety of no-return
flow valves are well known by those of ordinary skill in the art
and need not be discussed further here. A person with skill in the
art would be familiar with the many different no-return valve designs,
including a valve spring design no-return flow valve. This invention
encompasses the use of any no-return valve and does not rely on
just those indicated in the drawings. In addition, the materials
used for the no-return valve may different greatly and include,
but are not limited to metal, plastic, and ceramic, for example.
The choice of material used may depend on the design chosen and/or
the material that is used to manufacture the floor mat. Once any
one of the known or yet to be known models of no-return valve is
securely emplaced within the confines of protuberance 18 of floor
mat 10, the self-draining floor mat is ready to provide for all
liquid and/or other debris that is on the surface of the floor mat
to drain to the exterior of the vehicle.
[0060] In particular, FIG. 4, a close-up sectional view of an exemplary
no-return valve fitted within cylindrical protrusion 18, illustrates
the components of the exemplary no-return valve used to illustrate
the invention. No-return valve 20 comprises valve sleeve 21 molded
together with rigid valve diaphragm attachment means 26 as a one-piece
unit. Valve diaphragm is comprised of a flexible material that allows
the diaphragm to flex and bend when the weight of liquid and/or
debris draining through the valve impinges upon the diaphragm. Valve
diaphragm 24, or what is often referred to as a membrane, is firmly
attached to valve sleeve 21 by means of valve diaphragm attachment
means 26. Valve diaphragm attachment means 26 is provided with centrally
located aperture 22 and screw-like attachment means 28. Valve diaphragm
24 is attached to valve sleeve 21 by situating valve diaphragm 24
beneath attachment means 26 and securing the diaphragm in place
by the use of screw-like attachment means 28. When liquid and/or
debris impinge upon the diaphragm it bends outwardly to allow the
liquid and/or debris to pass through to the outside of the vehicle.
However, rigid valve diaphragm attachment means 26 and valve sleeve
wall 29 prevents the flexible diaphragm from bending or flexing
inward, thus preventing the inflow of air, other gases, liquid,
and/or other debris. FIG. 4 depicts the no-return valve drain in
the no-inflow or closed position.
[0061] The use of a no-return valve drain in a self-draining floor
mat is unique in that it allows for removal of liquid and/or other
debris in a completely safe and convenient manner. In addition,
when valve diaphragm 24 is in the closed position as depicted in
FIG. 4, it protects the vehicle inhabitants from cold air and potentially
dangerous fumes from entering the vehicle. The closed position of
diaphragm 24 as depicted in FIG. 4 is the position valve diaphragm
24 will assume in the absence of any liquid or debris. Another major
benefit of having a no-return flow drain embedded through the mat
and the vehicle floor to provide for unwanted liquid and other debris
to drain to the outside of the vehicle, is that unlike prior attempts,
the floor mat will not need to be removed periodically so that the
contents of the drain can be cleaned. Because the drain allows debris
and liquid to exit directly through, for instance a vehicle floor,
users will never have to remove such debris manually. And, importantly,
the self-opening and closing feature of a no-return flow valve provides
for a self-draining floor mat that does not require a capping means,
saving a driver and the occupants of a vehicle the danger that is
present when a driver's attention is diverted to removing or replacing
a drain cover.
[0062] As indicated in the drawings and mentioned above, the use
of the invention requires a hole in the floor that leads from the
interior side of the floor to the exterior side of the floor providing
for cylindrical protrusion 18 to extend below the floor to the exterior.
[0063] To use this invention with a vehicle, the user must either
purchase a vehicle or trailer where the floor mat has been installed
at the time of the vehicle's manufacture, by a body shop, or by
a person having some degree of automotive skill. Where the floor
mat is installed at the time of the vehicle's manufacture, the car
body will have aperture 32 drilled into the body as part of its
manufacture, and the mat will be placed as in the method described
below. Where the user has the floor mat installed by an auto body
shop, the shop will first drill an aperture, such as aperture 32,
in the vehicle floor for the insertion of cylindrical protrusion
18 through the aperture at the time the floor mat is positioned
on the floor. The no-return valve may be securely inserted into
cylindrical protrusion 18 before or after cylindrical protrusion
18 is positioned through the aperture drilled through the vehicle
floor. Once the floor mat is installed, no special maintenance is
necessary, and floor mat will provide for the safe removal of liquid
and debris without any further effort on the part of the user.
[0064] This invention further comprises a method of making a self-draining,
no-return flow, self-draining, floor mat. The method for making
a no-return flow self-draining floor mat is depicted in FIG. 5.
The first step is to make the floor mat, preferably by a molding
technique, such as by injection molding. It is contemplated that
the mat be molded of a pliable material. It is further contemplated
that the mat be molded having an optional raised lip or flange about
the perimeter of the mat and having a cylindrical protrusion. One
method of molding is injection molding. One the mat is formed the
next step is to insert a no-return flow valve sized for secure insertion
into the cylindrical protrusion that is fitted for securely receiving
and maintaining the valve providing means for outflow of liquid
and/or debris from the interior floor mat to the exterior while
preventing back flow. In the method of making a self-draining floor
mat, the floor mat may be shaped for use in automobiles, trucks,
and/or in vehicles that have a center floor dividing mound. In addition,
the method of making as taught herein calls for a floor mat that
is resistant to mold and mildew and that contains an air-freshener.
Air-fresheners and anti-bacterial agents, for the prevention of
mold and mildew, for example, may be impregnated into the pliable
rubber or plastic at the time of their making. Adding slow, time-release
compositions to a material, such as plastic and rubber, is a well-known
art and need not be discussed further here. In light of the extensive
flooding recently suffered by coastal residents from unusually strong
hurricane activity, it is evident that one use for the self-draining
mat would be in the draining of such flood waters from the floors
of flooded homes, which would include trailer homes and houses built
on stilt-like supports.
[0065] The foregoing description, for purposes of explanation,
uses specific and defined nomenclature to provide a thorough understanding
of the invention. However, it will be apparent to one skilled in
the art that the specific details are not required in order to practice
the invention. Thus, the foregoing description of the specific embodiment
is presented for purposes of illustration and description and is
not intended to be exhaustive or to limit the invention to the precise
form disclosed. Those skilled in the art will recognize that many
changes may be made to the features, embodiments, and methods of
making the embodiments of the invention described herein without
departing from the spirit and scope of the invention. Furthermore,
the present invention is not limited to the described methods, embodiments,
features or combinations of features but include all the variation,
methods, modifications, and combinations of features within the
scope of the appended claims. The invention is limited only by the
claims. |