Abstract
A flexible corrugated hose fitting 1, which is particularly provided
for high-pressure installations, such as airconditioning installations
using CO.sub.2 as the refrigerant, has a connecting element 11, which
can be snapped together with the interior corrugated pipe 5 of the
flexible corrugated hose 3. In addition, the connecting element 11
has sealing elements 23, 24, which come into sealing contact with
the corrugated pipe 5. Following the area receiving the sealing elements
23, 24, the connecting element 11 has a cone 26, which is used as
a clamping section. An exterior squeeze ring 34, or other squeeze
element, is used for pressing the exposed end of the corrugated pipe
against the clamping section 26. A pressing sleeve 38 is used for
pressing, which drives the squeeze ring 36 by a wedge effect inward.
It has an appropriate conical interior surface 42. The squeeze ring
34 moreover extends over the sheathing 8. For further securing of
the connection, the pressing sleeve can be pressed together here with
the sheathing 8 by an appropriate deformation. The pressing sleeve
38 can alternatively be provided with an interior thread in this area,
which cuts into the sheathing 8.
Claims
1. A flexible corrugated hose fitting (1), in particular for flexible
corrugated hoses (3) having a corrugated pipe (5) and a sheathing
(8), for example of an elastomer, in particular for use in pressure-carrying
systems, having a connecting element (11) with an extension (12),
which can be pushed into the corrugated tube (5), a clamping section
(26) adjoining the extension (12) for receiving an exposed end (27)
of the corrugated pipe (5) and a holding section (28), having a fastening
device (16) provided on the extension (12) for the axial securing
of the corrugated pipe (5), having a clamping element (34), which
can be pushed on the end (27) of the corrugated pipe (5), and having
a pressing sleeve (38), which can be connected with the holding section
(28) of the connecting element (11), and which has a pipe-shaped section
(39) extending to the sheathing (8).
2. The flexible corrugated hose fitting in accordance with claim
1, characterized in that the extension (12) is embodied in a pipe
shape and has an essentially cylindrical outer surface (14).
3. The flexible corrugated hose fitting in accordance with claim
2, characterized in that the fastening device (16) is a snap-in
device, part of which are one or several snap-in protrusions (18),
which are sawtooth-shaped in longitudinal section and are arranged
on the exterior surface (14) of the extension (12) wherein, when
several snap-in protrusions (18) are provided, which are axially
spaced apart from each other, the axial distance (x) between the
snap-in protrusions (18) matches the wave distance (x) of the corrugated
pipe (5), or is a whole number multiple thereof.
4. The flexible corrugated hose fitting in accordance with claim
3, characterized in that the snap-in protrusions (18) are ring-shaped
snap-in ribs.
5. The flexible corrugated hose fitting in accordance with claim
3, characterized in that the extension (12) has at least one axial
slit (17) for making possible a radial movement of the areas of
the extension (12) supporting the snap-in protrusions (18).
6. The flexible corrugated hose fitting in accordance with claim
1, characterized in that the extension (12) and/or the clamping
element (34) are provided with at least one sealing element (23,
49) for sealing against the corrugated pipe (5) or the flexible
corrugated hose (3).
7. The flexible corrugated hose fitting in accordance with claim
6, characterized in that the sealing element (23, 49) is an elastomer
element.
8. The flexible corrugated hose fitting in accordance with claim
7, characterized in that the elastomer element (23, 49) is an O-ring,
which is received in an annular groove.
9. The flexible corrugated hose fitting in accordance with claim
3 and 6, characterized in that a distance of at least one wave length
(x) of the corrugated pipe (5) is provided between the sealing element
(23) and the snap-in device (16).
10. The flexible corrugated hose fitting in accordance with claim
3, characterized in that the axial distance between a sealing element
(23) and a snap-in protrusion (18) is a multiple of the wave length
(x) of the corrugated pipe (5) plus a fraction (1/y) of the wave
length (x).
11. The flexible corrugated hose fitting in accordance with claim
10, characterized in that the fraction (1/y) lies in the range between
a quarter (1/4) up to a third (1/3).
12. The flexible corrugated hose fitting in accordance with claim
1, characterized in that the clamping section (26) is a cone section
of the connecting element (11).
13. The flexible corrugated hose fitting in accordance with claim
12, characterized in that the cone section has such a cone angle
that its exterior surface is inclined at no more than 5.degree.
against the axial direction (M).
14. The flexible corrugated hose fitting in accordance with claim
1, characterized in that the clamping element (34) has an interior
shape which is matched to the exterior shape of the clamping area
(26) of the connecting element (11).
15. The flexible corrugated hose fitting in accordance with claim
1, characterized in that the clamping element has an exterior shape
which is matched to the interior shape of the pressing sleeve (38).
16. The flexible corrugated hose fitting in accordance with claim
1, characterized in that a clamping element (34) is a conical ring.
17. The flexible corrugated hose fitting in accordance with claim
1, characterized in that the clamping element (34) is provided with
a sealing element (49), which is to be clamped in the axial direction.
18. The flexible corrugated hose fitting in accordance with claim
1, characterized in that the holding section (28) of the connecting
element (11) has an exterior thread (29) to which an interior thread
(43) of the pressing sleeve (38) is assigned.
19. The flexible corrugated hose fitting in accordance with claim
1, characterized in that on its interior the pressing sleeve (38)
has a conical seat (42), which matches the exterior shape of the
clamping element (34).
20. The flexible corrugated hose fitting in accordance with claim
1, characterized in that the pressing sleeve (38) has a pressing
section (39) which is fixedly arranged at a location (6) of the
corrugated pipe (5) where the corrugated pipe (5) has a local minimum
diameter.
21. A method for connecting a flexible corrugated hose, having
an interior corrugated pipe and a sheathing, to a flexible corrugated
hose fitting in accordance with claim 1, encompassing the following
steps: cutting the flexible corrugated hose to size, removing the
sheathing at the end of the flexible corrugated hose, which is to
be connected, to a length corresponding to the length of the clamping
section of the flexible corrugated hose fitting, placing the clamping
element on the end of the flexible corrugated hose from which the
sheathing has been removed, inserting the extension of the connecting
element into the end of the flexible corrugated hose, pushing the
pressing sleeve on the end of the sheathing, connecting the pressing
sleeve with the connecting element, and pressing the pressing element
together with the flexible corrugated hose.
Description
[0001] The invention relates to a flexible corrugated hose fitting,
in particular for flexible corrugated hoses having a corrugated pipe
and a sheathing, for example of an elastomer, in particular for use
in pressure-carrying systems.
[0002] At times, flexible lines, which are provided by means of
special hoses, are required in fluid-conducting systems. For example,
such hoses are flexible corrugated hoses, such as are used for higher
pressures. Flexible corrugated hoses have a corrugated pipe which
is flexibly bendable because of its shape and encloses a fluid channel.
The corrugated pipe is provided with a sheathing on its exterior,
for example made of an elastomer. The sheathing can be reinforced
by means of textile materials or a wire mesh.
[0003] The introduction of such flexible corrugated hoses into
pressure-carrying systems is not without problems, in particular
if large mechanical stresses and/or large stresses due to pressure
must be expected and a great amount of imperviousness is required.
Welded connections between other types of lines and the corrugated
pipe also always involve a thermal stress of the surroundings, which
can lead to partial damages of the flexible corrugated hose. Moreover,
welded connections can only be made with a considerable outlay in
apparatus.
[0004] Occasionally the problem arises of having to provide flexible
corrugated hoses in lengths in accordance with their intended use.
If the connection cannot be made by the user himself at the site,
he has no choice but to have flexible corrugated hoses of the desired
length, which are provided with appropriate connecting elements,
supplied to him. This applies in particular to flexible corrugated
hoses which are provided with connecting elements which cannot be
connected to the flexible corrugated hose without special equipment.
[0005] The attachment of connection fittings to flexible corrugated
hoses requires special attention, in particular if they are designed
for bursting pressures of several hundred bar, for example. Such
flexible corrugated hoses are employed, for example, in connection
with vehicle airconditioning systems, which utilize CO.sub.2 as
the refrigerant. Under bending stress, the heavy sheathing provided
results in high tensile stress between the sheathing and the connection
fittings. Such tensile stresses must not be allowed to result in
damage to the connection.
[0006] Based on the foregoing, it is the object of the invention
to create fittings for a flexible corrugated hose which can be connected
in a simple way to flexible corrugated hoses and in the process
allow the production of permanently impervious connecting elements
by means of a reliable process.
[0007] This object is attained with the flexible corrugated hose
fittings in accordance with claim 1, as well as with the method
in accordance with claim 21.
[0008] By means of the instant flexible corrugated hose fittings
it is possible in a simple way to prepare a free end of a flexible
corrugated hose in a pressure-proof and permanently sealed manner
for connection with further devices. The hose lengths which can
be produced here can be set depending on the requirements and independently
of production-related hose lengths. The flexible corrugated hose
fittings allow the retroactive connection to the open end of a flexible
corrugated hose without soldering and welding operations and by
simple technical means, which can be made available by the user.
Therefore, when installing flexible corrugated hoses into its fluid-conducting
systems, the user does not have to rely on having to buy ready-made
flexible corrugates hoses from the manufacturer, but he can also
fall back on endless material and can cut the flexible corrugated
hoses to size as needed. This allows the particular option of the
usage in small and very small series. Further than that, an efficient
process is made possible, even with industrial scale manufacture.
[0009] The flexible corrugated hose fitting has a connecting element
with an extension, which is pushed into the corrugated pipe and
which secures the connecting element interlockingly in the corrugated
pipe. The securing means provided on the extension utilize the interior
shape of the corrugated pipe for the interlocking securing. A connection
of tensile strength, which can be greatly stressed in the axial
direction, between the connecting element and the corrugated pipe
is created by means of this, so that fluid pressures acting in the
corrugated pipe cannot result in the release of the connection.
[0010] A clamping section provided on the connecting element is
used for further fastening and sealing, against which the open end
of the corrugated pipe is radially inwardly pressed. This takes
place by means of a clamping element, over the outside of which
a pressing sleeve extends. The pressing sleeve extends from the
connecting element over the clamping element to the sheathing and
receives the end of the sheathing on its inside. In the course of
pushing the pressing sleeve on the clamping element, the clamping
sleeve causes the clamping in place of the end of the corrugated
pipe. For the final securing of the connection, the pressing sleeve
is radially inwardly deformed, for example in the area of an annular
bead or at individual discrete locations. Thus, the end of the flexible
corrugated hose is radially clamped in this area between the pressing
sleeve and the extension and clamped into place in this way.
[0011] Connections made in this way are permanently fluid-tight
and pressure-resistant. They can be produced in a simple way.
[0012] With an advantageous embodiment, the extension of the connecting
element is embodied to be pipe-shaped and has an essentially cylindrical
exterior surface. This provides the extension with great stability
which is of importance, in particular in view of producing the pressure
connection between the pressing sleeve and the flexible corrugated
hose.
[0013] The extension forms an abutment, so to speak, for the force
exerted on the hose end in the course of the pressing process.
[0014] The fastening element which is used for the axial securing
of the end of the flexible corrugated hose at, or on the connecting
element, is preferably designed as a snap-in device which, although
it permits the insertion of the extension into the open hose end,
prevents it from being pulled out of the hose end. In connection
with an advantageous embodiment, one or several snap-in protrusions
extending in the radial direction away from the extension are a
part of the snap-in device. If several of such snap-in protrusions
are provided at an axial distance from each other, they have the
same spacing as the individual ribs of the corrugated pipe. In this
way the axial force acting between the connecting element and the
hose end because of outside mechanical actions or because of the
interior pressure of the fluid in the corrugated pipe is transferred,
distributed over several ribs of the corrugated pipe, to the hose
end, so that a deformation of the corrugated pipe end caused by
the action of the tensile force, or the pressure, can be prevented.
The flexible corrugated hose fitting under discussion is therefore
particularly suited for high interior pressures, and also large
mechanical stresses.
[0015] In an advantageous embodiment, ring-shaped snap-in ribs
can be employed as the snap-in protrusions in order to distribute
the generated axial forces evenly over the entire circumference
of the corrugated pipe. This is also advantageous for the stability
of the connection.
[0016] To improve the sealing, and in particular for causing absolute
fluid-tightness, as can be required in the course of the employment
of hermetically sealed fluid systems, in particular high-pressure
systems, it is advantageous if the flexible corrugated hose fittings
have one or several sealing elements, which can be made, for example,
of an elastomer. O-rings are suitable as elastomer elements, for
example. In this context it has been shown to be advantageous to
provide one or several annular grooves in the extension of the clamping
element, which are used for receiving O-rings or other elastomer
sealing elements. In this case the annular grooves are preferably
of such a type that the O-rings come to rest on the ring-shaped,
radially inwardly protruding ribs of the corrugated pipe and provide
a seal on them. In this case the position of the annular grooves
has been preferably selected in such a way that the contact face
between the O-ring and the respective rib is located approximately
on an exterior cone surface. In this way sealing can take place
aided by pressure. Thus the pressure prevailing in the fluid channel
of the corrugated pipe presses the O-ring, or other sealing element,
against the respective sealing face of the corrugated pipe and in
this way increases the sealing effect (active seal).
[0017] When using several sealing elements, which are arranged
one behind the other in the direction of an imagined leak flow,
it is possible to further increase the sealing effect. Regardless
of the number of sealing elements, the sealing effect is increased
with increased operating pressure--in this way they constitute an
"active seal". The sealing elements, which are essentially
maintained clamped by means of radially acting forces, can be arranged
in such a way that they directly enter into a trough (between two
ribs) of the corrugated pipe, or meet a crest (a ring-shaped rib
protruding toward the interior) of the corrugated pipe. However,
a position between these two extreme values is preferred, wherein
they are preferably positioned in such a way that, viewed from the
free end of the extension, they directly meet a flank (contact flank),
which drops obliquely toward the extension, in the transition between
a "trough" and a "crest" of the corrugated pipe.
[0018] In addition, the clamping element can be provided with a
sealing element, which is clamped by the axial forces. Further sealing
is caused by the clamping element pressing the corrugated pipe end
against the clamping section of the connecting element. On its outside,
the exposed corrugated pipe end also rests sealingly against the
inside of the clamping element. By means of this, the following
sealing places, or sealing possibilities thus result as a whole:
[0019] 1. active and optionally double radial sealing between the
cylindrical exterior surface of the extension and the interior surface
of the corrugated pipe,
[0020] 2. sealing of the clamping element on the outside of the
exposed corrugated pipe end in the form of a combination of a metallic
and elastomeric seal by remainders of the sheathing at the corrugated
pipe, and sealing between the clamping element and the pressing
sleeve, as well as the connecting element, and
[0021] 3. axial sealing between the front of the sheathing of the
flexible corrugated hose and the axially acting sealing element
(if provided) of the clamping element in the pressing sleeve.
[0022] The mechanical connection between the flexible corrugated
hose fitting and the flexible corrugated hose as a whole will be
assured as follows:
[0023] 1. The axial forces created between the shoulder element
and the flexible corrugated hose by the interior fluid pressure
are absorbed by the interlock between the corrugated pipe and the
extension of the shoulder element.
[0024] 2. Radial forces, which are caused by the interior pressure,
are also transmitted by means of a frictional, and therefore interlocking,
connection between the corrugated pipe and the shoulder element,
and by means of the action of the clamping element and the pressing
sleeve, and a sealing point is created for the additional (redundant)
assurance of the fluid tightness.
[0025] 3. By means of the pressure on the pressing sleeve and its
deformation it is achieved that the flexible corrugated hose is
secured on its exterior circumference in a frictional, form-locking
and interlocking manner against an axial extension in the area of
the fitting. Therefore the failure of the connection because the
flexible corrugated hose slips out of the fitting because of an
interior pressure stress, or because of a mechanical action (bending)
is therefore prevented to a large extent. Moreover, the pressing
of the pressing sleeve against the sheathing causes an additional
sealing.
[0026] The extension of the connecting element is preferably constituted
by a pipe-shaped section, which is slit at the end. At least two,
but preferably several, four example four, longitudinal slits are
provided. The slits separate resilient fingers of the extension
from each other. It is possible by means of the number of the longitudinal
slits and their length to set the spring effect, and therefore the
force required for inserting the shoulder element, to a desired
value.
[0027] The clamping section of the shoulder element is preferably
constituted by a cone. The clamping element then has a corresponding
interior shape. The cone preferably tapers in the direction toward
the extension. But the pressing sleeve preferably has an opposite
orientation, i.e. its conical interior shape tapers in the direction
toward the extension. In this embodiment the clamping element is
preferably constituted by a ring with a wedge-shaped longitudinal
profile. The clamping element can be made of a deformable material,
or provided with longitudinal slits at least in parts, so that it
can be pushed radially inward by the action of the pressing sleeve.
This makes the solid pressing of the corrugated pipe end against
the clamping section of the connecting piece possible.
[0028] For the optimization of the pressing effect it has been
shown to be useful if the clamping section has a cone angle of not
more than 10.degree.. By means of matching the interior shape and
the exterior shape of the clamping element to the clamping section
of the connecting element, as well as to the pressing sleeve, a
planar force transmission and therefore a mechanically solid seating
is achieved.
[0029] The pressing sleeve which extends over the sheathing is
preferably pressed together with the sheathing, or the flexible
corrugated hose. The connection by pressure can take place by means
of annular beads or other depressions, which have been cut radially
in the direction of the interior, such as dot-shaped or strip-shaped
depressions. The connection by pressure can take place at one or
several axial positions. A planar connection by pressure (a wide
strip or an annular strip) is also possible. With a dot-shaped or
strip-shaped connection by pressure, the axial pressure points on
the pressing sleeve are preferably arranged in such a way that the
active line of the force action extends through a crest of the corrugated
pipe (rib) of the corrugated pipe where the corrugated pipe rests
against the extension. A subsequent and unintended and undefined
deformation of the corrugated pipe is prevented by means of this.
Here the extension is preferably designed in such a way that it
has no slits in the pressure area in order to constitute a solid
abutment for the flexible corrugated hose.
[0030] Advantageous details of embodiments of the invention are
the subject of the dependent claims and can be taken from the drawings
or the description. Exemplary embodiments of the invention are illustrated
in the drawings. Shown are in:
[0031] FIG. 1, in a longitudinally cut representation, an end of
a flexible corrugated hose provided with a flexible corrugated hose
fitting,
[0032] FIG. 2, in a longitudinally cut representation, the end
of a flexible corrugated hose prepared for connection,
[0033] FIG. 3, in a longitudinally cut representation, the end
of the flexible corrugated hose with the clamping element pushed
on it and its end widened, in the course of inserting a connecting
element,
[0034] FIG. 4, in a longitudinally cut representation, the end
of the flexible corrugated hose with the shoulder element pushed
in and the pressing sleeve partially pushed on prior to the pressing
operation, and
[0035] FIG. 5, in a longitudinally cut representation, the end
of a flexible corrugated hose with a flexible corrugated hose fitting
having a changed clamping element.
[0036] A flexible corrugated hose fitting 1 and an end 2 of a flexible
corrugated hose 3 are represented in a longitudinal sectional view
in FIG. 1. The flexible corrugated hose 3 has a central fluid channel
4, whose walls are constituted by a corrugated pipe 5. The corrugated
pipe 5 is embodied in the way of a bellows, wherein the diameter
of the corrugated pipe 5 changes in a wave shape along its axial
direction. By means of this, inward oriented ribs 6 (narrowing the
fluid channel 4) are created on the corrugated pipe 5 and define
wave crests, so to speak, wherein a wave trough 7 is formed between
two ribs 6. The corrugated pipe is made of a flexible material,
special steel, for example, or some other metal. Preferably it is
embodied as a welded pipe and therefore has a longitudinal bead,
which is not represented in the drawing figures.
[0037] A sheathing 8 is seated on the corrugated pipe 5, which
is essentially constituted by an elastomeric material, such a caoutchouc,
plastic, silicon rubber, or the like. For reinforcing the sheathing
8 it can be provided with an insert 9, for example a wire insert,
a wire screen, or the like coaxially to the corrugated pipe 5.
[0038] A connecting element 11, which is embodied as a pipe body,
is a part of the flexible corrugated hose fitting 1. It has a pipe-shaped
extension 12, whose cylindrical exterior surface 14 has an exterior
diameter, which corresponds to the interior diameter of the ribs
6 of the corrugated pipe 5, or is slightly less than that. The extension
12 is a one-piece component of the connecting element 11. On its
front free end 15 it is designed as a snap-in device 16. For this
purpose the extension 12 is provided, starting from its free end
15, with two or more axial slits 17. The areas of the extension
12 remaining between the latter form snap-in fingers.
[0039] The outsides of the said snap-in fingers are provided with
snap-in protrusions, for example in the form of snap-in ribs 18,
which extend in a ring shape around the extension 12, for forming
the snap-in device 16. The snap-in ribs are exclusively arranged
on the portion of the extension 12 which, by virtue of the axial
slits 17, is radially resilient. They have a saw-tooth profile in
longitudinal section, whose inclined surface is arranged on the
side of the respective snap-in rib 18 located toward the free end
15, and whose radial surface is arranged on the side of the respective
snap-in rib 18 facing away from the end 15. The distance x between
two adjoining snap-in ribs 18 agrees with the distance of two ribs
6. But it can also be a whole-number multiple of it.
[0040] The extension 12 has an unslit area 19 adjoining the axial
slits 17, which is used as the support area for a pressure connection,
to be explained later, between the end 2 and the flexible corrugated
hose fitting 1. A sealing area, which has one or several annular
grooves 21, 22, is provided following this area 19. O-rings 23,
24 are seated in these as sealing elements. The O-rings 23, 24 consist
of an elastomeric material. The distance between the annular grooves
21, 22 agrees with the distance x, and therefore corresponds to
the divisions of the corrugated pipe 5.
[0041] Because of the appropriate fixation of the distance between
the snap-in ribs 18 and the annular grooves 21, 22, the O-rings
23, 24 rest against a location of the rib 6 which, as represented
in FIG. 1, is inclined in respect to the center axis M at an acute
angle .alpha. opening toward the free end 15 of the extension 12.
The angle .alpha. advantageously lies in the range between 10.degree.
to 70.degree.. In the preferred embodiment it is 45.degree.. This
is achieved in that the distance between the annular groove 22 and
a rib 18 is a multiple of x plus 0.25 to 0.33 times x (the distance=n*x+b*x;
b=0.25 . . . 0.33).
[0042] The connecting element 11 has a clamping section 26, which
adjoins the extension 12 and, in the present example, is embodied
as a cone or truncated cone widening in the direction away from
the extension 12. In this case the cone angle preferably is approximately
10.degree. or a little less, so that the surface area of the clamping
section 26 includes an angle of no more than 5.degree. in respect
to the center axis M. The clamping section 26 is provided for receiving
an exposed end 27 of the corrugated pipe 5. The axial length of
the clamping section 26 is preferably of such a size that at least
two to three ribs 6 find space on the surface area of the clamping
section 26.
[0043] A holding section 28 is formed on the connecting element
11 following the clamping section 26 and is provided with an exterior
thread 29, which can be seen in particular in FIG. 3.
[0044] The end of the connecting element 11 located opposite the
extension 12 is constituted by a hexagon 31, or some other extension
provided with contact faces, which can be used for placing a tool
for transferring a torque to the connecting element 11.
[0045] A central bore 32 passes through the connecting element
11 and terminates in the fluid channel 4 and to which a pipe 33
or any other conducting means can be connected.
[0046] Moreover, a clamping element to be seen separately in FIG.
2, is a part of the flexible corrugated hose fitting and, in the
exemplary embodiment, is formed by a squeeze ring 34. This squeeze
ring 34 is made of metal, for example, and is of a length which
essentially corresponds to the length of the end 27 and is slightly
less than the clamping section 26. The squeeze ring 34 is designed
as a double cone. It has a conical interior face 35, whose cone
angle matches the cone angle of the clamping section 26. It furthermore
has an exterior surface 36, which is also located on the envelope
of a cone. The cone angle can be of the same size as the cone angle
of the interior face 35, but it is oppositely oriented. As can be
seen from FIG. 2 in particular, the squeeze ring 34 is given a wedge-shaped
cross section. Its greatest radial thickness approximately corresponds
to the thickness of the sheathing 8.
[0047] A pressing sleeve 38, whose length approximately corresponds
to the sum of the length of the extension 12 of the clamping section
26 and the holding section 28, is a further element of the flexible
corrugated hose fitting 1. The pressing sleeve 38 is designed to
be approximately cylindrically, wherein the interior diameter of
the pressing sleeve matches the exterior diameter of the flexible
corrugated hose 3, and therefore the sheathing 8. The wall strength
of the pressing sleeve 38 is of such a size that the pressing sleeve
38, made of metal, can be plastically deformed with the use of manageable
force.
[0048] The pressing sleeve 38 has a hollow-cylindrical pressing
section 39, whose length approximately corresponds to the length
of the extension 12. A squeeze section 41 follows the pressing section
39 and has a conical interior surface 42. The latter can be separately
seen in FIG. 4. The cone angle of the interior surface 42 matches
the cone angle of the exterior surface 36 of the squeeze ring 34.
[0049] Following the squeeze section 41, the pressing sleeve 38
has a through-opening 44, which is provided with an interior thread
43, wherein the interior thread 43 matches the exterior thread 29
of the connecting element 11.
[0050] On its exterior, the pressing sleeve 38 is provided with
contact faces for a tool, for example a hexagon, octagon or other
prism 45, in order to be able to place a tool against the pressing
sleeve 38 for exerting a torque on it.
[0051] To make a connection between the flexible corrugated hose
fitting 1 and the flexible corrugated hose 3, the following procedure
is followed:
[0052] As illustrated in FIG. 2, for preparing the connection,
first a portion of the sheathing 8 is removed from the end 2 of
the flexible corrugated hose 3. In the course of this the corrugated
pipe 5 is exposed over the approximate length of three ribs 6. Material
(elastomer) of the sheathing present in the ribs 6 remains. For
example, the sheathing 8 can be removed with a grinding tool in
a grinding process, or with a cutting tool. The end 2 is subsequently
cleaned of dirt particles and grinding debris.
[0053] Now the squeeze ring 34 is pushed on the exposed end 27
of the end 2 of the corrugated pipe 3, as indicated by an arrow
46 in FIG. 2.
[0054] In a following step the end 27 can be conically widened
by means of a suitable tool in order to prepare for the connecting
element 11 being pushed in, or plugged in. If sufficient axial forces
are exerted, the widening process can be omitted. In that case the
end 27 is widened by the pushing effect of the clamping section
26. For pushing the connecting element 11 into the end 27, or 2,
of the flexible corrugated hose 3, the connecting element 11 can
be held in frictional connection on its sheathing 8, after which
the connecting element 11 and the flexible corrugated hose 3 are
moved in relation to each other.
[0055] The process method including the pre-widening of the end
27 is preferred, because there the O-rings 23, 24 need only slide
over two ribs 6. Therefore no damage on account of the roughness
of the ribs 6 need be expected.
[0056] FIG. 3 illustrates the insertion process of the connecting
element 11. The extension 12 makes its way into the fluid channel
4 of the corrugated pipe 5, wherein the exposed fingers of the extension
12 supporting the snap-in ribs 18 are deflected radially toward
the interior in order to slide over the ribs 6 and to snap into
the wave troughs 7. The insertion process is finished when the clamping
section 26 rests firmly against the widened end 27 of the corrugated
pipe 5 in the interior and cannot be pushed in further. This state
is illustrated in FIG. 4. Now the O-rings 23, 24, which were pushed
into the corrugated pipe 5 together with the extension 12, rest
against the ribs 6. If the widening is provided by pushing the connecting
element in, the insertion process is finished when the end 27 is
completely seated on the clamping section 26.
[0057] To finish the connection, the pressing sleeve 38 is pushed
on the connecting element 11 and the end 2, as also represented
in FIG. 4 and indicated by an arrow 48. In the course of this the
pressing section 39 of the pressing sleeve 38 makes its way of the
surface area of the sheathing 8. With continued pushing-on of the
pressing sleeve 38, the exterior thread 29 and the interior thread
43 come into engagement. The pressing sleeve 38 can initially be
further screwed on manually until the interior surface 42 rests
against the exterior surface of the squeeze ring 34. In this state
the hexagon 31 protrudes into the through-opening 44 and is therefore
accessible.
[0058] Now a first tool, for example a wrench, is placed on the
hexagon 31, and a second wrench on the prism 45. In the course of
tightening the screw connection, care is preferably taken to see
that the connecting element 11 is not twisted in respect to the
flexible corrugated hose 3. In addition, the frictional connection
between the end 27 of the flexible corrugated hose 3 and the clamping
section 26 of the connecting element 11 prevents such a relative
rotation. Because of this, every relative movement between the O-rings
23, 24 and the corrugated pipe 5 is prevented. Thus, a weld seam
on the corrugated pipe 5 has no damaging effect on the O-rings 23,
24.
[0059] The O-rings 23, 24 are preferably arranged in such a way
that they rest against the first two ribs 6 which immediately adjoin
the funnel-shaped end 27. In this way an assembly which is easy
on the material is possible--the O-rings need only slide over a
few ribs.
[0060] In the course of tightening the screw connection between
the connecting element 11 and the pressing sleeve 38, a slight axial
movement is caused between the squeeze ring and the pressing sleeve
38, because of which the squeeze ring 34 is pressed in, and is possibly
pressed radially inward against the end 27 of the corrugated pipe
5. In this way the end 27 can be pressed together with the clamping
section 26.
[0061] For the final complete securing of the connection between
the flexible corrugated hose fitting 1 and the flexible corrugated
hose, the pressing section 39 of the pressing sleeve 38 is radially
deformed toward the inside by the effect of appropriate forces F,
as represented in FIG. 1. The forces F are applied to an area of
the surface of the pressing sleeve 38 in which ribs 6 are located.
The forces are applied to the pressing sleeve 38 in spots, or in
a corresponding annular area, distributed over its circumference.
By a concentration in an area in which the ribs 6 are located, the
uncontrolled deformation of the corrugated pipe 5 is prevented.
Instead, the rib 6 is supported without a deformation worth mentioning
on the cylindrical surface area 14 of the extension 11 and can here
provide an additional metallic seal.
[0062] A variation of an embodiment of the flexible corrugated
hose fitting 1 is illustrated in FIG. 5. It differs from the above
described flexible corrugated hose fitting merely by the embodiments
of the squeezing ring 34. The latter is provided on its side facing
the sheathing 8 with an annular groove, which is open in the axial
direction and houses an O-ring 49. The latter rests against the
front face of the sheathing 8 and is used for additional sealing.
Otherwise, reference is made to the above description.
[0063] A flexible corrugated hose fitting 1, which is particularly
provided for high-pressure installations, such as airconditioning
installations using CO.sub.2 as the refrigerant, has a connecting
element 11, which can be snapped together with the interior corrugated
pipe 5 of the flexible corrugated hose 3. In addition, the connecting
element 11 has sealing elements 23, 24, which come into sealing
contact with the corrugated pipe 5. Following the area receiving
the sealing elements 23, 24, the connecting element 11 has a cone
26, which is used as a clamping section. An exterior squeeze ring
34, or other squeeze element, is used for pressing the exposed end
of the corrugated pipe against the clamping section 26. A pressing
sleeve 38 is used for pressing, which drives the squeeze ring 36
by a wedge effect inward. It has an appropriate conical interior
surface 42. The squeeze ring 34 moreover extends over the sheathing
8. For further securing of the connection, the pressing sleeve can
be pressed together here with the sheathing 8 by an appropriate
deformation. The pressing sleeve 38 can alternatively be provided
with an interior thread in this area, which cuts into the sheathing
8. |