Apparatus and method for monitoring a patient in a hospital bed

Abstract

A system for monitoring a patient on a hospital bed includes load cells and a controller for detecting patient movement on, exit from, and impending exit from the hospital bed, including movement across or outside a virtual boundary or region located on the bed. The controller is configured to detect changes in the distribution of patient weight among the load cells. The controller is also configured to accommodate the installation or removal of medical equipment or other tare weights on the bed, head incline adjustment, and bed frame deformation or other changes in the system causing redistribution of weight among the load cells, while minimizing false alarms. A caregiver may select between various patient monitoring modes and remotely monitor patient movement relative to a reference load cell distribution, impending patient exit from the bed and patient exit from the bed.

Claims

1. A method of monitoring a patient in a hospital bed having at least three load cells positioned about a periphery of the bed, each load cell producing a signal corresponding to a distribution of patient weight on that load cell, the method comprising the steps of: establishing a plurality of sets of exit conditions about a periphery of the bed, each of the plurality of sets of exit conditions defining threshold values for each of the load cells, determining a current distribution of patient weight on each of the load cells, and determining that the patient is about to exit the bed if the current distribution of weight on at least some of the load cells exceeds corresponding ones of the threshold values of one of the sets of exit conditions.

2. The method of claim 1 further including the step of activating an alarm local to the bed if the patient is about to exit the bed.

3. The method of claim 1 further including the step of activating an alarm remote from the bed if the patient is about to exit the bed.

4. The method of claim 1 wherein the step of establishing a plurality of sets of exit conditions includes: placing an object having a predefined calibration weight near one edge of the bed, measuring a current distribution of the calibration weight on each of the load cells, defining as one of the plurality of sets of exit conditions a set of normalized threshold values corresponding to the current distribution of the calibration weight on each of the load cells, and moving the calibration weight about the periphery of the bed and executing the measuring and defining steps at each discrete placement of the calibration weight.

5. The method of claim 4 wherein the step of establishing a plurality of sets of exit conditions further includes forming a data table populated by the plurality of sets of exit conditions with each of the plurality of sets of exit conditions defined by a corresponding set of the normalized threshold values for each of the load cells.

6. The method of claim 4 wherein the step of determining that the patient is about to exit the bed includes: determining from the current distribution of patient weight on each of the load cells a total patient weight on the bed, multiplying selected ones of the normalized threshold values of one of the plurality of sets of exit conditions by a ratio of the total patient weight and the calibration weight to define computed threshold values, comparing the current distribution of patient weight on the load cells that correspond to the selected ones of the normalized threshold values with corresponding ones of the computed threshold values, and deciding that the patient is about to exit the bed if the current distribution of weight on the load cells that correspond to the selected ones of the normalized threshold values exceed the corresponding ones of the computed threshold values.

7. The method of claim 6 wherein the step of determining that the patient is about to exit the bed further includes: selecting a subset of the plurality of sets of exit conditions; and executing the multiplying, comparing and deciding steps for each set of exit conditions in the subset of the plurality of sets of exit conditions.

8. The method of claim 6 wherein the step of determining a total patient weight on the bed includes: determining a zero weight distribution on each of the load cells when the bed is empty, determining a current distribution of weight on each of the load cells when the patient is supported by the bed, determining the current distribution of patient weight on each of the load cells by subtracting the current distribution of weight on each of the load cells when the patient is supported by the bed from the zero weight distribution on each of the load cells when the bed is empty, and computing the total patient weight as a function of the current distribution of patient weight on each of the load cells.

9. The method of claim 1 wherein the bed includes four load cells each positioned near a different corner of the bed, and wherein the plurality of sets of exit conditions includes a first plurality of sets of exit conditions defined along a first side of the bed, a second plurality of sets of exit conditions defined along a second side of the bed opposite to the first side, a third plurality of sets of exit conditions defined along a head end of the bed and a fourth plurality of sets of exit conditions defined along a foot end of the bed, and wherein the method further includes the steps of: processing the current distribution of patient weight on some the load cells to determine only one of the first and second plurality of sets of exit conditions to monitor; and monitoring the one of the first and second plurality of sets of exit conditions to determine whether the patient is about to exit the bed.

10. The method of claim 9 wherein the processing step includes: determining from the current distribution of patient weight on the some of the load cells the one of the first and second sides of the bed that patient exit is most likely to occur, and selecting the one of the first and second plurality of sets of exit conditions associated with the one of the first and second sides of the bed that patient exit is more likely to occur.

11. The method of claim 9 wherein the step of determining that the patient is about to exit the bed includes: comparing the current distribution of patient weight on the load cells at the head and foot ends of the one of the first and second sides that patient exit is most likely to occur with corresponding ones of the threshold values of each of the selected one of the first and second plurality of sets of exit conditions, and deciding that the patient is about to exit the bed if the current distribution of weight on the load cells at the head and foot ends of the one of the first and second sides that patient exit is most likely to occur exceed corresponding head end and foot end threshold values of one of the selected one of the first and second plurality of sets of exit conditions.

12. The method of claim 9 wherein the step of establishing a plurality of sets of exit conditions includes: placing an object having a predefined calibration weight near one edge of the bed, measuring a current distribution of the calibration weight on each of the load cells, defining as one of the plurality of sets of exit conditions a set of normalized threshold values corresponding to the current distribution of the calibration weight on each of the load cells, and discretely moving the calibration weight about the periphery of the bed and executing the measuring and defining steps at each discrete placement of the calibration weight.

13. The method of claim 12 wherein the step of determining that the patient is about to exit the bed includes: determining from the current distribution of patient weight on each of the load cells a total patient weight on the bed, for one of the selected one of the first and second plurality of sets of exit conditions, multiplying the normalized threshold values that correspond the head and foot end load cells of the one of the first and second sides of the bed that patient exit is most likely to occur by a ratio of the total patient weight and the calibration weight to define computed head and foot end threshold values, comparing the current distribution of patient weight on the load cells at the head and foot ends of the one of the first and second sides that patient exit is most likely to occur with corresponding ones of the computed head and foot end threshold values, deciding that the patient is about to exit the bed if the current distribution of patient weight on the load cells at the head and foot ends of the one of the first and second sides that patient exit is most likely to occur exceed the corresponding ones of the computed head and foot end threshold values, and executing the multiplying, comparing and deciding steps for remaining ones of the selected one of the first and second plurality of sets of exit conditions.

14. The method of claim 9 wherein the step of determining that the patient is about to exit the bed includes: comparing the current distribution of patient weight on the load cells at the head and foot ends of the one of the first and second sides of the bed that patient exit is most likely to occur with corresponding head and foot end threshold values of each of the selected one of the first and second plurality of sets of exit conditions, of the selected one of the first and second plurality of sets of exit conditions, determining a first set of exit conditions where the current distribution of patient weight on the load cell at the head end of the one of the first and second sides of the bed that patient exit is most likely to occur exceeds a corresponding head end threshold value, of the selected one of the first and second plurality of sets of exit conditions, determining a second set of exit conditions where the current distribution of patient weight on the load cell at the foot end of the one of the first and second sides of the bed that patient exit is most likely to occur exceeds a corresponding foot end threshold value, identifying a third set of exit conditions, among the selected one of the first and second plurality of sets of exit conditions, that is defined between the first and second sets of exit conditions, and deciding that the patient is about to exit the bed as a function of the current distribution of weight on each of the load cells and of each of the third set of exit conditions.

15. The method of claim 14 wherein the deciding step includes: computing a first difference between the distribution of patient weight on the load cell at the head end of the one of the first and second sides of the bed that patient exit is most likely to occur and the distribution of patient weight on the load cell at the head end of the other of the first and second sides of the bed, computing a second difference between the head end threshold value of the third set of exit conditions that corresponds to the load cell at the head end of the one of the first and second sides of the bed that patient exit is most likely to occur and the head end threshold value of the third set of exit conditions that corresponds to the load cell at the head end of the other of the first and second sides of the bed, computing a third difference between the distribution of patient weight on the load cell at the foot end of the one of the first and second sides of the bed that patient exit is most likely to occur and the distribution of patient weight on the load cell at the foot end of the other of the first and second sides of the bed, computing a fourth difference between the foot end threshold value of the third set of exit conditions that corresponds to the load cell at the foot end of the one of the first and second sides of the bed that patient exit is most likely to occur and the foot end threshold value of the third set of exit conditions that corresponds to the load cell at the foot end of the other of the first and second sides of the bed, and determining that the patient is about to exit the bed if a sum of a difference between the first and second differences and a difference between the third and fourth differences is greater than zero.

16. The method of claim 15 further including: determining a fifth difference between the head end threshold value of the third set of exit conditions that corresponds to the load cell at the head end of the one of the first and second sides of the bed that patient exit is most likely to occur and the distribution of patient weight on the load cell at the head end of the one of the first and second sides of the bed that patient exit is most likely to occur, determining a sixth difference between the distribution of patient weight on the load cell at the foot end of the other of the first and second sides of the bed that patient exit is most likely to occur and the foot end threshold value of the third set of exit conditions that corresponds to the load cell at the foot end of the other of the first and second sides of the bed, computing an exit adjust value as a ratio of the fifth and sixth differences, computing an exit adjust clamp value as a function of the exit adjust value and one or more of a total patient weight on the bed, a total weight on the bed and a location of the third set of exit conditions relative to the one of the first and second plurality of sets of exit conditions, and multiplying the second and fourth differences by the exit adjust clamp value prior to the step of determining that the patient is about to exit the bed.

17. The method of claim 9 further includes the steps of: processing the current distribution of patient weight on each of the load cells to determine only one of the third and fourth plurality of sets of exit conditions to monitor; and monitoring the one of the third and fourth plurality of sets of exit conditions to determine whether the patient is about to exit the bed.

18. The method of claim 17 wherein the processing step includes: determining from the current distribution of patient weight on each of the load cells the one of the head and foot ends of the bed that patient exit is most likely to occur, and selecting the one of the third and fourth plurality of sets of exit conditions associated with the one of the head and foot ends that patient exit is more likely to occur.

19. The method of claim 17 wherein the step of determining that the patient is about to exit the bed includes: comparing the current distribution of patient weight on the load cells at the one of the head and foot ends of the bed that patient exit is most likely to occur with corresponding ones of the threshold values of each of the selected one of the third and fourth plurality of sets of exit conditions, and deciding that the patient is about to exit the bed if the current distribution of weight on the load cells at the one of the head and foot ends of the bed that patient exit is most likely to occur exceed corresponding threshold values of one of the selected one of the third and fourth plurality of sets of exit conditions.

20. The method of claim 17 wherein the step of establishing a plurality of sets of exit conditions includes: placing an object having a predefined calibration weight near one edge of the bed, measuring a current distribution of the calibration weight on each of the load cells, defining as one of the plurality of sets of exit conditions a set of normalized threshold values corresponding to the current distribution of the calibration weight on each of the load cells, and moving the calibration weight about the periphery of the bed and executing the measuring and defining steps at each discrete placement of the calibration weight.

21. The method of claim 20 wherein the step of determining that the patient is about to exit the bed includes: determining from the current distribution of patient weight on each of the load cells a total patient weight on the bed, for one of the selected one of the third and fourth plurality of sets of exit conditions, multiplying the normalized threshold values that correspond the load cells on either side of the one of the head and foot ends of the bed that patient exit is most likely to occur by a ratio of the total patient weight and the calibration weight to define computed first and second side threshold values, comparing the current distribution of patient weight on the load cells at the first and second sides of the one of the head and foot ends of the bed that patient exit is most likely to occur with corresponding ones of the computed first and second side threshold values, deciding that the patient is about to exit the bed if the current distribution of patient weight on the load cells at the first and second sides of the one of the head and foot ends of the bed that patient exit is most likely to occur exceed the corresponding ones of the computed first and second side threshold values, and executing the multiplying, comparing and deciding steps for remaining ones of the selected one of the third and fourth plurality of sets of exit conditions.

22. The method of claim 1 wherein the step of determining that the patient is about to exit the bed if the current distribution of weight on at least some of the load cells exceeds corresponding ones of the threshold values of one of the sets of exit conditions includes determining that the patient is about to exit the bed only if the current distribution of weight on at least some of the load cells exceeds corresponding ones of the threshold values of one of the sets of exit conditions for a predefined time period.

23. The method of claim 1 wherein the threshold values of each of the plurality of sets of exit conditions are threshold weight values.

24. The method of claim 1 wherein the threshold values of each of the plurality of sets of exit conditions are threshold weight percentage values.

25. A system for monitoring a patient, comprising: a patient support surface configured to support the patient, at least three load cells each configured to produce a signal indicative of weight impressed on that load cell via the patient support surface, and a controller responsive to the signals produced by each of the at least three load cells to determine a current distribution of patient weight on each of the load cells, the controller determining that the patient is about to exit the bed if the current distribution of weight on at least some of the at least three load cells exceeds corresponding threshold values comprising one of a plurality of sets of exit conditions.

26. The system of claim 25 further including a memory having stored therein the plurality of sets of exit conditions defined about a periphery of the patient support surface, each of the plurality of sets of exit conditions defining threshold values for each of the load cells.

27. The system of claim 25 wherein the patient support surface is a hospital bed.

28. The system of claim 25 further including an alarm local to the bed, the controller activating the alarm if the patient is about to exit the bed.

29. The system of claim 25 further including an alarm remote from the bed, the controller activating the alarm if the patient is about to exit the bed.

30. A method of monitoring a patient in a hospital bed having at least three load cells positioned about a periphery of the bed, each load cell producing a signal corresponding to a distribution of patient weight on that load cell, the method comprising the steps of: establishing a first plurality of sets of excessive patient movement conditions, each of the first plurality of sets of excessive patient movement conditions defining first threshold values for each of the at least three load cells, determining a total patient weight on the bed, for each of the first plurality of sets of excessive patient movement conditions, computing weight change values for each of the at least three load cells according to a patient movement model as a function of the total patient weight on the bed, and determining that patient movement is excessive if at least some of the weight change values exceed corresponding ones of the first threshold values for at least one of the first plurality of sets of excessive patient movement conditions.

31. The method of claim 30 wherein the step of computing weight change values further includes computing weight change values for each of the at least three load cells according to the patient movement model further as a function of a patient movement sensitivity value.

32. The method of claim 30 further including the step of activating an alarm remote from the bed if the patient movement is excessive.

33. The method of claim 30 wherein the first threshold values are percentage weight values and the weight change values are percentage weight change values.

34. The method of claim 30 wherein the bed includes four load cells each positioned near a different corner of the bed, and wherein the step of determining that patient movement is excessive includes determining that patient movement is excessive if at least three of the weight change values exceed corresponding ones of the first threshold values for at least one of the first plurality of sets of excessive patient movement conditions.

35. The method of claim 30 further including the steps of: establishing a second plurality of sets of excessive patient movement conditions, each of the second plurality of sets of excessive patient movement conditions defining normalized threshold values for each of the at least three load cells, determining a current distribution of patient weight on each of the at least three load cells, for each of the second plurality of sets of excessive patient movement conditions, computing second threshold values for each of the at least three load cells each as a function of a corresponding one of the normalized threshold values and the total patient weight on the bed, and computing weight differential values for each of the at least three load cells as a function of the current distribution of patient weight on that load cell and a reference weight for that load cell, and determining that patient movement is excessive if at least some of the weight differential values exceed corresponding ones of the second threshold values for at least one of the second plurality of sets of excessive patient movement conditions.

36. The method of claim 35 wherein the step of computing second threshold values further includes computing the second threshold values for each of the at least three load cells further as a function of a patient movement sensitivity value.

37. The method of claim 35 wherein the second threshold values are percentage weight values and the weight differential values are percentage weight differential values.

38. The method of claim 35 wherein the bed includes four load cells each positioned near a different corner of the bed, and wherein the step of determining that patient movement is excessive includes determining that patient movement is excessive if at least three of the weight differential values exceed corresponding ones of the second threshold values for at least one of the second plurality of sets of excessive patient movement conditions.

39. The method of claim 35 wherein the bed includes four load cells each positioned near a different corner of the bed, and wherein the step of determining that patient movement is excessive includes determining that patient movement is excessive if at least two of the weight differential values exceed corresponding ones of the second threshold values for at least one of the second plurality of sets of excessive patient movement conditions.

40. The method of claim 35 further including the step of determining that patient movement is excessive if at least one of the weight differential values is less than a corresponding one of the second threshold values while at least another of the weight differential values exceeds a corresponding one of the second threshold values for at least one of the second plurality of sets of excessive patient movement conditions.

41. A system for monitoring a patient, comprising: a patient support surface configured to support the patient, at least three load cells each configured to produce a signal indicative of weight impressed on that load cell via the patient support surface, and a controller responsive to the signals produced by each of the at least three load cells to determine a total patient weight on the patient support surface, the controller computing weight change values for each of the at least three load cells according to a patient movement model as a function of the total patient weight on the bed for each of a plurality of sets of excessive patient movement conditions, the controller determining that patient movement is excessive if at least some of the weight change values exceed corresponding ones of the first threshold values for at least one of the plurality of sets of excessive patient movement conditions.

42. The system of claim 41 further including a memory having stored therein the plurality of sets of excessive patient movement conditions, each of the plurality of sets of excessive patient movement conditions defining threshold values for each of the load cells.

43. The system of claim 41 wherein the patient support surface is a hospital bed.

44. The system of claim 41 further including an alarm remote from the bed, the controller activating the alarm if the patient is about to exit the bed.

45. A method of monitoring a patient in a hospital bed, the method comprising the steps of: determining whether the patient is within a safe arming zone of the hospital bed, and enabling monitoring of the patient in the hospital bed only if the patient is within the safe arming zone.

46. The method of claim 45 wherein the hospital bed has at least three load cells positioned about a periphery of the bed, each load cell producing a signal corresponding to a distribution of patient weight on that load cell, and wherein the determining step includes: determining a current distribution of patient weight on each of the load cells, and determining that the patient is not within the safe arming zone of the hospital bed if the current distribution of patient weight on each the load cells exceed corresponding load cell threshold values of one of a plurality of sets of arming conditions defined about a periphery of the bed.

47. The method of claim 46 wherein the method of monitoring a patient includes a patient exit mode configured to determine whether the patient is about to exit the hospital bed, and wherein the enabling step includes enabling activation of the patient exit mode only if the patient is within the safe arming zone.

48. The method of claim 47 wherein the patient exit mode includes: establishing a plurality of sets of exit conditions about a periphery of the bed, each of the plurality of sets of exit conditions defining threshold values for each of the load cells, determining a current distribution of patient weight on each of the load cells, and determining that the patient is about to exit the bed if the current distribution of weight on at least some of the load cells exceeds corresponding ones of the threshold values of one of the sets of exit conditions.

49. The method of claim 48 further including determining the one of a plurality of sets of arming conditions by scaling a corresponding one of the plurality of sets of exit conditions by a first predefined scaling factor.

50. The method of claim 48 wherein the method of monitoring a patient includes a patient movement mode configured to determine whether the patient movement relative to a reference distribution of weight on the load cells is excessive, and wherein the enabling step includes enabling activation of the patient movement mode only if the patient is within the safe arming zone.

51. The method of claim 50 wherein the patient movement mode includes: establishing a first plurality of sets of excessive patient movement conditions, each of the first plurality of sets of excessive patient movement conditions defining first threshold values for each of the at least three load cells, determining a total patient weight on the bed, for each of the first plurality of sets of excessive patient movement conditions, computing weight change values for each of the at least three load cells according to a patient movement model as a function of the total patient weight on the bed, and determining that patient movement is excessive if at least some of the weight change values exceed corresponding ones of the first threshold values for at least one of the first plurality of sets of excessive patient movement conditions.

52. The method of claim 51 further including determining the one of a plurality of sets of arming conditions by scaling a corresponding one of the plurality of sets of exit conditions by a second predefined scaling factor.

53. The method of claim 45 wherein the method of monitoring a patient includes a patient exit mode configured to determine whether the patient is about to exit the hospital bed, and wherein the enabling step includes enabling activation of the patient exit mode only if the patient is within the safe arming zone.

54. The method of claim 45 wherein the method of monitoring a patient includes a patient movement mode configured to determine whether the patient movement relative to a reference distribution of weight on the load cells is excessive, and wherein the enabling step includes enabling activation of the patient movement mode only if the patient is within the safe arming zone.

55. The method of claim 45 further including determining a total patient weight on the bed, and wherein the enabling step is further conditioned upon the total patient weight being less than a maximum total patient weight.

56. The method of claim 45 further including determining a total patient weight on the bed, and wherein the enabling step is further conditioned upon the total patient weight being greater than a minimum total patient weight.

57. The method of claim 56 wherein the enabling step is further conditioned upon the total patient weight being less than a maximum total patient weight.

58. A method of monitoring a patient in a hospital bed having a head section that may be controllably elevated, the method comprising the steps of: determining a total patient weight on the bed, and enabling monitoring of the patient in the hospital bed if the total patient weight is greater than about 50 pounds and the head section of the bed is elevated in excess of 45 degrees relative to bed flat.

59. The method of claim 58 wherein the head section of the hospital bed may be controllably elevated to a maximum head angle of at least about 65 degrees relative to bed flat, and wherein the enabling step includes enabling monitoring of the patient in the hospital bed if the total patient weight is greater than about 50 pounds and the head section is elevated anywhere between bed flat and the maximum head angle.

61. The method of claim 58 further including the step of determining whether the patient is within a safe arming zone of the hospital bed, and wherein the enabling step is further conditioned upon the patient being within the safe arming zone of the hospital bed.

62. A method of monitoring a patient in a hospital bed according to a patient movement mode configured to determine whether patient movement relative to a reference distribution of weight on the bed is excessive, the bed having a head section that may be controllably elevated to a maximum head angle of at least about 65 degrees relative to bed flat, the method comprising the steps of: enabling monitoring of the patient according to the patient movement mode regardless of elevation of the head section of the bed relative to bed flat, and continuing to monitor the patient according to the patient movement mode without activating an alarm if the head section is articulated to an elevation, between the maximum head angle and bed flat, that is different than the elevation of the head section when the patient movement mode was enabled.

63. The method of claim 62 further including determining a total patient weight on the bed, and wherein the enabling step is conditioned upon the total patient weight being greater than a minimum total patient weight.

64. The method of claim 62 further including determining a total patient weight on the bed, and wherein the enabling step is conditioned upon the total patient weight being less than a maximum total patient weight.

65. The method of claim 62 further including determining whether the patient is within a safe arming zone of the bed, and wherein the enabling step is conditioned upon the patient being within the safe arming zone of the bed.

66. The method of claim 62 further including: determining a total patient weight on the bed, and determining whether the patient is within a safe arming zone of the bed, and wherein the enabling step is conditioned upon the total patient weight being greater than a minimum total patient weight, on the total patient weight being less than a maximum total patient weight and on the patient being within the safe arming zone of the bed.

67. The method of claim 62 wherein the continuing step is conditioned upon articulating the head section via a control panel mounted to the bed.

68. The method of claim 62 further including the step of activating an alarm if the head section is articulated to the elevation that is between the maximum head angle and bed flat via a patient control pendant.

69. A method of monitoring a patient in a hospital bed according to a patient movement mode configured to determine whether patient movement relative to a reference distribution of weight on the bed is excessive, the method comprising the steps of: enabling monitoring of the patient according to the patient movement mode, and continuing to monitor the patient according to the patient movement mode without activating an alarm after further weight, less than a maximum further weight, is added to the bed regardless of total patient weight on the bed prior to adding the further weight.

70. The method of claim 69 further including determining the total patient weight on the bed, and wherein the enabling step is conditioned upon the total patient weight being greater than a minimum total patient weight.

71. The method of claim 69 further including determining the total patient weight on the bed, and wherein the enabling step is conditioned upon the total patient weight being less than a maximum total patient weight.

72. The method of claim 69 further including determining whether the patient is within a safe arming zone of the bed, and wherein the enabling step is conditioned upon the patient being within the safe arming zone of the bed.

73. The method of claim 69 further including: determining the total patient weight on the bed, and determining whether the patient is within a safe arming zone of the bed, and wherein the enabling step is conditioned upon the total patient weight being greater than a minimum total patient weight, on the total patient weight being less than a maximum total patient weight and on the patient being within the safe arming zone of the bed.

74. The method of claim 69 wherein the maximum further weight is about 30 pounds.

75. A method of monitoring a patient in a hospital bed according to a patient exit mode configured to determine whether the patient is about to exit the bed, the method comprising the steps of: determining a bed zero weight without the patient supported by the bed, determining a total patient weight on the bed as a function of the bed zero weight when the patient is supported by the bed, enabling monitoring of the patient in the bed according to the patient exit mode, and continuing to monitor the patient according to the patient exit mode without activating an alarm after further weight, less than a maximum further weight, is added to the bed after determining the bed zero weight.

76. The method of claim 75 wherein the maximum further weight is about 30 pounds.

77. The method of claim 75 wherein the bed includes a head end and a foot end, and wherein the further weight is added to one of the head and foot ends.

78. The method of claim 75 wherein the enabling step is conditioned upon the total patient weight being greater than a minimum total patient weight.

79. The method of claim 75 wherein the enabling step is conditioned upon the total patient weight being less than a maximum total patient weight.

80. The method of claim 75 further including determining whether the patient is within a safe arming zone of the bed, and wherein the enabling step is conditioned upon the patient being within the safe arming zone of the bed.

81. The method of claim 75 further including determining whether the patient is within a safe arming zone of the bed, and wherein the enabling step is conditioned upon the total patient weight being greater than a minimum total patient weight, on the total patient weight being less than a maximum total patient weight and on the patient being within the safe arming zone of the bed.

82. A system for controlling air pressure in a number of different zones of an air mattress supporting an occupant, comprising: a plurality of load cells each configured to produce a signal indicative of weight impressed upon that load cell via the air mattress, and a controller responsive to the signals produced by the plurality of load cells to determine a current distribution of occupant weight on each of the load cells, the controller controlling air pressure within any one or more of the number of different zones of the air mattress based on the current distribution of occupant weight on at least some of the plurality of load cells.

Description

CROSS-REFERENCE TO RELATED U.S. PATENT APPLICATIONS

[0001] This patent application claims priority to and the benefit of U.S. Provisional Patent Application Ser. No. 60/599,558, filed Aug. 9, 2004, and U.S. Provisional Patent Application Ser. No. 60/615,031, filed Oct. 1, 2004, the disclosures of which are each incorporated herein by reference.

FIELD OF THE INVENTION

[0002] This invention relates generally to systems for monitoring and detecting movement of a mass on a platform, and more specifically to methods and systems for detecting patient movement on, exit from, or impending exit from a patient support system such as a hospital bed.

BACKGROUND

[0003] When a patient is required to stay in a hospital bed at a hospital or other patient care facility, it is desirable for a caregiver to be able to monitor the presence, absence, and movement of the patient on the bed platform, generally a mattress, and to monitor the patient's activity level. Caregivers are generally responsible for a number of patient-related activities, examples of which include monitoring the presence or absence of patients on their hospital beds and/or monitoring patient movement relative to their hospital beds.

[0004] One system for monitoring patient movement on a hospital bed is disclosed by U.S. Pat. No. 5,276,432, issued Jan. 4, 1994, to Travis. The disclosed system calculates the center of gravity of a patient within a two-dimensional Cartesian coordinate-based region defined relative to the patient-supporting surface of the bed mattress. The center of gravity of the patient relative to the region is determined using data from load cells coupled to the hospital bed frame. Patient movement relative to the region is detected by monitoring movement of the center of gravity of the patient, and by determining the location of the patient's center of gravity relative to the region.

[0005] Alternative methods and systems for monitoring patient movement on, exit from and/or impending exit from, a hospital bed are desirable.

SUMMARY

[0006] The present invention may comprise one or more of the features recited in the appended claims and/or one or more of the following features or combinations thereof. A system for monitoring a patient on a patient support, such as a hospital bed or stretcher having a support surface, may comprise a plurality of load cells positioned to weigh the support surface and the patient supported thereon. In one exemplary embodiment, four such load cells may be mounted at or near each of the four corners of the support, one at each right and left side at or near the head of the support and one at each right and left side at or near the foot of the support. Output signals of the load cells, which may typically be voltage or current level outputs, may be digitized for processing by a control system computer.

[0007] Various algorithms may utilize various combinations of the load cell output signals to determine the weight of the patient on the support surface, exit of the patient from the support surface, impending exit of the patient from the support surface and/or movement of the patient relative to reference load cell distribution values.

[0008] One such algorithm, for example, may be configured to determine when the patient is in process of exiting the support surface. When, for example, the sum of output signals of all four cells is substantially less than, e.g., by 30 pounds to 60 pounds, the established weight of the patient, this may be indicative that the patient has transferred at least some of the patient's total weight off the support surface onto some other support surface or structure that supports the missing weight.

[0009] Another algorithm, for example, may determine when a patient's movement on the support surface exceeds any of a number of predetermined load cell thresholds. A collection of weight distribution threshold percentages for each of the four cells RH, LH, RF and LF is stored in memory and continually compared against the current load cell values after arming of the system. When the distribution of weight among two or three of the four cells changes by more than one of the corresponding stored collection of weight distribution threshold percentages as a result of excessive patient movement subsequent to the system being armed, an alarm is triggered.

[0010] Yet another algorithm, for example, will determine when a patient is about to exit the support surface. A collection of load cells thresholds for each of the four cells RH, LH, RF and LF is stored in memory, and the current load cell values are compared to selected portions of the load cell threshold collection. When the measured distribution of weight among the four cells RH, LH, RF and LF exceeds a set of load cell thresholds forming the collection of load cell thresholds as a result of impending patient exit from the support surface, an alarm is triggered.

[0011] The above briefly described algorithms of the system do not determine the center of gravity of a patient. Nor do the algorithms determine the actual position of a patient relative to a reference position. Nor do the algorithms require a measured length or width of the support surface. Nor do the algorithms determine or use any information relating to the physical locations of the various load cells relative to a reference position, or any information relating to distances between such load cells. The actual locations of the various load cells are arbitrary, and the locations of the load cells shown in the illustrated embodiments are provided only by way of example. The locations of the load cells may therefore be different for different applications.

[0012] The briefly described algorithms monitor the distribution of patient weight supported by each of the four cells RH, LH, RF and LF, and compare the resulting load cell weights to empirically determined and/or model-based collections of load cell threshold data. Changes in patient weight distribution among two, three or four of the load cells relative to the one or more collections of load cell threshold data are then used in a decision process to detect excessive patient movement and/or impending exit from, and/or exit from, the support surface. The algorithms accomplish this without reference to a patient center of gravity, an actual patient position relative to a reference position or a coordinate axis, actual locations of one or more of the load cells relative to a reference position or distance between any such load cells.

[0013] These and other features of the present invention will become more apparent from the following description of the illustrated embodiments.

BRIEF DESCRIPTION OF THE DRAWINGS

[0014] FIG. 1A is a perspective view of a hospital bed including an exemplary embodiment of a system for monitoring patient movement on, exit from, and impending exit from, the bed.

[0015] FIG. 1B is a block diagram illustrating exemplary locations of a number of load cells relative to the bed of FIG. 1A.

[0016] FIG. 1C is a perspective view illustrating the hospital bed of FIG. 1A with the foot end of the bed shown in an extended position.

[0017] FIG. 2 is a perspective view of one of the siderails of the bed shown in FIG. 1A having a control and display panel mounted thereto.

[0018] FIG. 3 is a partial cutaway view of the circled portion 3 of FIG. 1A illustrating control circuitry and one of the load cells carried by the bed.

[0019] FIG. 4 is a block diagram of one exemplary embodiment of a monitoring system for monitoring patient movement on, exit from, and impending exit from, the bed illustrated in FIGS. 1A-3.

[0020] FIG. 5 is a combined flowchart and state diagram illustrating one exemplary embodiment of a software algorithm for monitoring patient movement on, exit from, and impending exit from, the bed illustrated in FIGS. 1A-3.

[0021] FIG. 6 is a flowchart illustrating an exemplary embodiment of the state machine preparation routine forming part of the algorithm of FIG. 5.

[0022] FIGS. 7A-7C show a flowchart illustrating an exemplary embodiment of a software routine for executing the PM Off State that forms part of the state machine of FIG. 5.

[0023] FIG. 8 is a flowchart illustrating an exemplary embodiment of a software routine for executing the PM Zero State that forms part of the state machine of FIG. 5.

[0024] FIG. 9 is a flowchart illustrating an exemplary embodiment of the zero capture software routine called by the PM Zero State routine of FIG. 8.

[0025] FIGS. 10A-10B show a flowchart illustrating an exemplary embodiment of a software routine for executing the PM Movement/Exit Transition State that forms part of the state machine of FIG. 5.

[0026] FIGS. 11A-11C show a flowchart illustrating an exemplary embodiment of a software routine for executing the PM Active State that forms part of the state machine of FIG. 5.

[0027] FIG. 12 is a flowchart illustrating an exemplary embodiment of a software routine for executing the PM Active State that forms part of the state machine of FIG. 5.

[0028] FIG. 13 is a block diagram illustrating one example construction of an exit condition threshold table for use by a patent exit routine called by the PM Active STATE software routine of FIGS. 11A-11C.

[0029] FIGS. 14A-14C show a flowchart illustrating an exemplary embodiment of the exit mode routine called by the PM Active State software routine of FIGS. 11A-11C.

[0030] FIG. 15 is a diagram illustrating a mathematical model of vertical movement of a patient in the hospital bed of FIGS. 1A-1C.

[0031] FIG. 16 is a diagram illustrated a mathematical model of horizontal movement of a patient in the hospital bed of FIGS. 1A-1C.

[0032] FIG. 17 is a block diagram illustrating one example construction of a movement condition threshold table for use by a patent movement routine called by the PM Active STATE software routine of FIGS. 11A-11C.

[0033] FIG. 18 is a flowchart illustrating an exemplary embodiment of the movement mode routine called by the PM Active State software routine of FIGS. 11A-11C.

[0034] FIG. 19 is a flowchart illustrating an exemplary embodiment of the out-of-bed mode routine called by the PM Active State software routine of FIGS. 11A-11C.

DESCRIPTION OF THE ILLUSTRATIVE EMBODIMENTS

[0035] For the purposes of promoting an understanding of the principles of the invention, reference will now be made to one or more illustrative embodiments shown in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended.

[0036] Referring now to FIGS. 1A-1C, one illustrative embodiment of a hospital bed 50 is shown. The bed 50 is implemented in the context of a hospital bed and patient monitoring apparatus generally of the type described in U.S. Pat. No. 6,208,250, issued Mar. 27, 2001, and entitled Patient Position Detection Apparatus for a Bed, which is assigned to the assignee of the present invention, and the disclosure of which is incorporated herein by reference. In the exemplary embodiment shown and described herein, the hospital bed 50 may illustratively be a VersaCare.RTM. hospital bed, which is commercially available from Hill-Rom Company, Inc. of Batesville, Ind. It will be appreciated, however, that this implementation and the illustrated embodiment is provided only by way of example, and that the concepts illustrated and described herein are applicable to other patient support systems, including for example, but not limited to, stretchers, wheelchairs, or other patient-supporting apparatus. Any such other systems utilizing the concepts illustrated and described herein are contemplated by this disclosure.

[0037] The exemplary hospital bed 50 includes a stationary base 54 coupled to a weigh frame 56 that is mounted via frame members 57a and 57b to an adjustably positionable mattress support frame or deck 58 configured to support a conventional foam mattress 60. The mattress 60 defines a patient support surface 65 bounded by a head end 60a positioned adjacent to a headboard 62 mounted to the mattress support frame 58 at a head end 62 of the bed 50, a foot end 60b positioned adjacent to a footboard 64b mounted to the mattress support frame 58 at a foot end 64 of the bed 50, a left side 60c and a right side 60d. A pair of siderails 66a and 66c are mounted to the mattress support frame 58 adjacent to one side 60c of the mattress 60, and another pair of siderails 66b and 66d are mounted to the mattress support frame 58 adjacent to the opposite side 60d of the mattress 60. The siderail 66a supports a patient monitoring control panel 70, and the siderail 66b supports a mattress position control panel 70. The bed 50 is generally configured to adjustably position the mattress support 58 relative to the base 54.

[0038] Conventional structures and devices may be provided to adjustably position the mattress support 58, and such conventional structures and devices may include, for example, linkages, drives, and other movement members and devices coupled between base 54 and the weigh frame 56, and/or between weigh frame 56 and mattress support frame 58. Control of the position of the mattress support frame 58 and mattress 60 relative to the base 54 or weigh frame 56 is provided, for example, by a patient control pendant (not shown), a mattress position control panel 69, and/or a number of mattress positioning pedals 55. The mattress support frame 58 may, for example, be adjustably positioned in a general incline from the head end 62 to the foot end 64 or vice versa. Additionally, the mattress support 58 may be adjustably positioned such that the head end 60a of the mattress 60 is positioned between minimum and maximum incline angles, e.g., 0-65 degrees, relative to horizontal or bed flat, and the mattress support 58 may also be adjustably positioned such that the thigh area 60f of the mattress 60 is positioned between minimum and maximum bend angles, e.g., 0-35 degrees, relative to horizontal or bed flat. Those skilled in the art will recognize that the mattress support frame 58 or portions thereof may be adjustably positioned in other orientations, and such other orientations are contemplated by this disclosure.

[0039] A number of load cells are positioned between the weigh frame 56 and the base 54, wherein each load cell is configured to produce a voltage or current signal indicative of a weight impressed on that load cell from the weigh frame 56 relative to the base 54. In the illustrated embodiment, four such load cells are positioned between the weigh frame 56 and the base 54; one each near a different corner of the bed 50. Two such load cells 68a and 68c are shown in FIG. 1A, and all four are shown in FIG. 1B. Some of the structural components of the bed 50 will be designated hereinafter as "right", "left", "head" and "foot" from the reference point of an individual lying on the individual's back on the support surface 65 of the mattress with the individual's head oriented toward the head end 62 of the bed 50 and the individual's feet oriented toward the foot end 64 of the bed 50. For example, the weigh frame 56 illustrated in FIG. 1B includes a head end frame member 56c mounted at one end to one end of a right side weigh frame member 56a and at an opposite end to one end of a left side frame member 56b. Opposite ends of the right side weigh frame member 56a and the left side weigh frame member 56b are mounted to a foot end frame member 56d. A middle weigh frame member 56e is mounted at opposite ends to the right and left side weigh frame members 56a and 56b respectively between the head end and foot end frame members 56c and 56d. The frame member 57a is shown mounted between the right side frame member 56a and the mattress support frame 58, and the frame member 57b is shown mounted between the left side frame member 56b and the mattress support frame 58. It will be understood that other structural support is provided between the weigh frame member 56 and the mattress support frame 58, although only the frame members 57a and 57b are shown in FIGS. 1A-1C for ease of illustration.

[0040] A right head load cell (RHLC) 68a is illustratively positioned near the right head end of the bed 50 between a base support frame 54a secured to the base 54 near the head end 62 of the bed and the junction of the head end frame member 56c and the right side frame member 56a, as shown in the block diagram of FIG. 1B. A left head load cell (LHLC) 68b is illustratively positioned near the left head end of the bed 50 between the base support frame 54a and the junction of the head end frame member 56c and the left side frame member 56b, as illustrated in FIGS. 1A-1C and 3. A right foot load cell (RFLC) 68c is illustratively positioned near the right foot end of the bed 50 between a base support frame 54b secured to the base 54 near the foot end 64 of the bed 50 and the junction of the foot end frame member 56d and the right side frame member 56a, as shown in the block diagram of FIG. 1B. A left foot load cell (LFLC) 68d is illustratively positioned near the left foot end of the bed 50 between the base support frame 54b and the junction of the foot end frame member 56d and the left side frame member 56b, as illustrated in FIGS. 1A-1C. It should be noted that in FIGS. 1A and 1C, the base support frame 54b coupled to the left foot load cell 68d is not shown so that the exemplary position of the load cell 68d relative to the weigh frame 56, and to the bed 50 generally, can be seen. In the exemplary embodiment illustrated in FIG. 1B, the four corners of the mattress support frame 58 are shown extending beyond the four corners of the weigh frame 56, and hence beyond the positions of the four load cells 68a-68d.

[0041] In the illustrated embodiment, each of the load cells 68a-d are weight sensors of the type having resistive strain gauges coupled to a deflectable block (not shown), and structurally couple the weigh frame 56 to the base 54. It will be appreciated, however, that other weight detection devices may alternatively be used, wherein such alternative devices may be or include, but are not limited to, linear variable displacement transducers (LVDTS) and/or other weight detection devices operable in accordance with known capacitive, inductive, or other physical principles. In any case, all such alternative weight detection devices are contemplated by this disclosure.

[0042] As shown in FIG. 1C, one exemplary embodiment of the hospital bed 50 includes a foot end 64 that may be moved between a retracted position, as shown in FIG. 1A, and an extended position, as shown in FIG. 1C. The extended position of foot end 64 may be used, for example, to accommodate varying patient sizes and/or to provide a support surface between the foot end 60b of the mattress 60 and the footboard 64b to accommodate placement thereon of medical or other equipment.

[0043] Referring to FIG. 2, details of one exemplary control panel 70 mounted to the siderail 66a of the bed 50 of FIGS. 1A-1C is shown. The control panel 70 includes various user-interface components including, for example, a zero select switch 72, an enable or key switch 74, a volume control switch 76, a volume strength indicator 78, a movement mode switch 80, an exit mode switch 82 and an out-of-bed mode switch 84. The zero select switch 72 may be actuated to calibrate an empty bed weight; i.e., with out a patient on the mattress 60, and the enable or key switch 74 is used to enable various patient monitoring functions as will be described in greater detail hereinafter. The volume control switch 76 may be actuated to control the volume of a local alarm; i.e., an audible, visual and/or other alarm (not shown) mounted to or near the bed 50, and the volume strength indicator 78 may, for example, include a number, e.g., 3, of visual indicators, e.g., LED's, that are selectively activated to indicate a volume level of the local alarm. The mode switches 80-84 may be individually actuated to select between various patient monitoring modes. For example, actuation of the movement mode switch 80 selects a patient movement monitoring mode that monitors certain patient movement within the bed 50. Actuation of the exit mode switch 82 selects a patient exit, which may also be referred to as a bed exit, monitoring mode that monitors impending exit of the patient from the bed 50, and actuation of the out-of-bed mode switch 84 selects an out-of-bed (OOB) monitoring mode that monitors when at least a portion of the patient's weight is not supported by the weigh frame 56, thereby indicating that the patient is exiting, or has exited, the bed 50. Further details relating to the operation of each of these patient monitoring modes will be described in greater detail hereinafter. The control panel 70 illustrated in FIG. 2 includes additional switches and other components that provide for monitoring and control of other features of the bed 50.

[0044] Referring now to FIG. 3, the right side frame member 56a of the weigh frame 56 includes a housing mounted thereto adjacent to the base support frame 54a. The housing is configured to carry a processor module 86 and a logic module 96 electrically coupled thereto. In the exemplary embodiment, the processor module 86 forms part of a patient monitoring control system and includes a number of executable software algorithms for controlling operation of the system, and one illustrative embodiment of such a patient monitoring system 75 is shown in FIG. 4. The patient monitoring system 75 includes the processor module 86 electrically coupled to the logic module 96, the load cells 68a-68d, the control panel 70, a local alarm 98 (mounted to or near the bed 50) and a remote alarm 99. The remote alarm 99 is located near a caregiver or other patient monitoring individual, and is controlled by the processor module 86 to alert the remote caregiver or other patient monitoring individual via an audible and/or visual or other alarm (not shown) of certain patient movement activities as will be described in greater detail hereinafter.

[0045] The processor module 86 includes a microprocessor-based controller 88 having a Flash memory unit 90 and a local RAM memory unit 92. The module 86 further includes an auxiliary memory unit 94, which may be an EEPROM or other conventional memory unit that is electrically connected to the controller 88. The logic module 96 and load cells 68a-68d are electrically connected to the controller 88, and in the exemplary embodiment the logic module 96 is configured to continually determine a height of the bed 50 via one or more conventional sensors and to supply the bed height information to the controller 88. Alternatively, the controller 88 may be operable to determine the height of the bed 50 via any one or more conventional techniques. In any case, the controller 88 is also electrically connected to the local alarm 98 and to the remote alarm 99, and the controller 88 is configured to control operation of such alarms 98 and 99 in a conventional manner. The control panel 70 is also electrically connected to the controller 88 to communicate information from the various switches and other input devices 72-76 and 80-84 from the control panel 70 to the controller 88, and to communicate information from the controller 88 to the volume strength indicator 78.

[0046] In the illustrated embodiment, the Flash memory 90 of the processor module 86 includes a number of software algorithms and other data that are executable by the controller 88 to monitor patient movement relative to a reference load cell distribution, impending exit from the mattress 60 and/or exit from the mattress 60. An exemplary main software algorithm 100 for managing such functions is illustrated in FIG. 5 in the form of a combined flowchart and state machine 120. The software algorithm 100 is executed periodically by the controller 88, e.g., once every 200 ms, to monitor patient movement relative to a reference load cell distribution, impending exit from the mattress 60 and/or exit from the mattress 60. Referring to FIG. 5, the software algorithm 100 begins at step 102 where the controller 88 is operable to determine whether an invalid bed zero warning is active upon power up, wherein an invalid bed zero warning indicates that the zero reference weight of the bed 50, e.g., the total weight impressed upon the weigh frame 56 without a patient supported by the mattress 60, may not be current or accurate. If, at step 102, the controller 88 determines that an invalid bed zero warning is active upon power up, algorithm execution advances to a Freeze State 126 of the state machine 120. The controller 88 is operable in the Freeze State 126 to wait until a bed weight zeroing process is activated as will be described below. If, at step 102, the controller 88 instead determines that an invalid bed zero warning is not active upon power up, execution of the algorithm 100 advances to step 104 where the controller 88 is operable to determine whether the patient monitoring system 75 was armed, i.e., whether one of the patient monitoring modes was active, before the last power down of the system 75. The system 75 is operable to save the current data to the memory unit 94 at power down, and to recall such data from the memory unit 94 upon subsequent power up so that the controller 88 may make the determination illustrated in step 104.

[0047] The patient monitoring modes include a patient movement (PM) mode wherein the system 75 is operable to monitor movement of a patient on the mattress 60 by monitoring weight distribution among two or three of the four load cells 68a-68b relative to a predefined set of PM load cell threshold data, a patient exit (PE) mode wherein the system 75 is operable to monitor impending exit from the mattress 60 by monitoring weight distribution of the four load cells relative to a predefined set of PE load cell threshold data, and a patient out-of-bed (OOB) mode wherein the system 75 is operable to monitor exit of the patient from the mattress 60 by monitoring the patient weight distributed over the four load cells relative to an armed patient weight, wherein the armed weight corresponds to the patient weight distributed over the four load cells when the patient monitoring mode was armed as will be described in greater detail hereinafter. In any case, if the controller 88 determines at step 104 that the system 75 was not armed before the last system power down, execution of the algorithm 100 advances to step 110 where the controller 88 is operable to execute a state machine preparation routine. If, at step 104, the controller 88 instead determines that the system 75 was armed before the last system power down, execution of the algorithm 100 advances to an Arming From Power Up Transition State 138 of the state machine 120 where the patient weight is processed to determine whether it is contained within a defined armed range prior to advancing to the PM Active State 130 of the state machine 120 to resume operation of the patient monitoring mode that was active at the last system power down.

[0048] After executing the state machine preparation routine at step 110, execution of the algorithm 100 advances to the state machine 120. In the first execution of the algorithm 100, the state machine 120 is started at the PM Off State 122. In further executions of the algorithm 100, the state machine 120 will be entered from step 110 at its current operational state. In addition to the operating and transition states just described, the state machine 120 further includes a PM Movement/Exit Transition State 128 that is selected for operation following the PM Off State 122 when either a request for Patient Monitoring (PM) Mode or Patient Exit (PE) Mode is received via the control panel switch 80 or 82 respectively. From the PM Movement/Exit Transition State 128, the state machine 120 advances to the PM active state 130 where the controller 88 is operable to actively monitor patient activity pursuant to the PM mode or PE mode respectively. The state machine 120 also includes a PM OOB Transition State 132, that is similar to the PM Movement/Exit Transition State 128 and that is selected for operation following the PM Off State 122 when a request for out-of-bed (OOB) mode is received via the control panel switch 84. From the PM OOB Transition State 132, the state machine 120 advances to the PM active state 130 where the controller 88 is operable to actively monitor patient activity pursuant to the OOB mode.

[0049] From either of the PM Movement/Exit Transition state 128 or the PM OOB Transition State 132, the state machine 120 advances to a PM Failed Arming State 134 if either of the transition states 128 or 132 failed the arming function; i.e., failed to arm the system 75 by determining a total patient weight. From the PM Failed Arming state 134, the state machine 120 advances back to the PM Off State where the patient may be repositioned relative to the mattress 60, followed by selection of the PM, PE or OOB mode.

[0050] From either of the PM Active state 130 or the Arming from Power Up State 138, the state machine 120 advances to a PM Alarm State 136 if any alarm conditions are met in the PM Active State 130 or the patient weight arming conditions are not met in the Arming from Power Up State 138. From the PM Alarm State 136, the state machine 120 advances to the PM Off State 122 where the alarm condition may be remedied and/or the patient may be repositioned relative to the mattress 60 before re-selecting the PM or PE mode. The state machine 120 further includes a PM Zero State 124 that is selected to compute a new zero weight bed reference upon actuation of a predefined combination of the switches forming part of the control panel 70 as will be described below.

[0051] Referring now to FIG. 6, a flowchart is shown of one illustrative embodiment of the state machine preparation routine called by step 112 of the algorithm 100 of FIG. 5. In the illustrated embodiment, the state machine preparation routine begins at step 150 where the controller 88 is operable to acquire new load cell data, LCD, by sampling the signals produced by the load cells 68a-68d. Thereafter at step 152, the controller 88 is operable to correct the load cell data, LCD, as a function of the current bed height. In the illustrated embodiment, the various structures and mechanisms used to raise and lower the height of the mattress support frame 58 relative to the base 54 to cause the weights measured by the load cells 68a-68d to vary as a function of bed height. In this embodiment, the logic module 96 is coupled to one or more sensors from which the logic module is operable to determine bed height in a known manner, and the logic module 96 supplies the bed height information to the process module 86. Alternatively, the controller 88 may be operable to determine the height of the bed 50 via any one or more conventional techniques. In any case, the memory unit 90 illustratively includes a bed height conversion function in the form of a lookup table or other conversion function mapping the bed height information to load cell signal correction information. In one embodiment, for example, the lookup table maps discrete bed height values to corresponding offset values, and the offset value corresponding to the current bed height is then used to correct the load cell data, LCD, by adding the offset value to the values produced by two diagonally opposed pairs of the load cells 68a-68d, and subtracting the offset value from the values produced by the remaining two diagonally opposed pairs of the load cells 68a-68d. Those skilled in the art will recognize other techniques for correcting the signals or values produced by the load cells 68a-68d as a function of bed height, and such other techniques are intended to fall within the scope of claims appended hereto.

[0052] Following step 152, the controller 88 is operable at step 154 of the state machine preparation routine to convert the corrected load cell data signals to load cell weight values. Hereinafter, the term "RH" may be used to identify the bed height-corrected weight value produced by the right head load cell 68a, the term "LH" may be used to identify the bed height-corrected weight value produced by the left head load cell 68b, the term "RF" may be used to identify the bed height-corrected weight value produced by the right foot load cell 68c, and the term "LF" may be used to identify the bed height-corrected weight value produced by the left foot load cell 68d. In the illustrated embodiment, the load cell signals produced by the load cells 68a-68d are analog current or voltage signals, and the amplitudes of these analog signals are converted via analog-to-digital inputs of the controller 88 to corresponding discrete, raw "count" values. The controller 88 is then operable at step 152 to add or subtract an offset count value to or from the various discrete, raw count values, as just described, to produce bed height-corrected count values for each of the load cells 68a-68d. At step 154, the controller 88 then multiplies the corrected count values of each the load cell by a predefined conversion constant to convert the corrected count values of each load cell to a corresponding weight value, LH, LF, RH and RF.

[0053] Following step 154, the controller 88 is operable at step 156 to correct the load cell weight values, LH, RH, LF and RF based on the current PM State of the state machine 120. For example, if the state machine 120 is currently in the PM Off State 122, the controller 88 is operable to correct the load cell weight values by subtracting tare weights in the form of original zero weight (OZ) values, and then by correcting these weight difference values by a trend angle, or reverse trend angle, factor, TAF. In one embodiment, the controller 88 is operable to determine a trend angle or reverse angle, .alpha., corresponding to the angle of incline or decline of the entire mattress 60 from the head end 62 of the bed 50 to the foot end 64 of the bed 50, as a function of bed height difference between the head end 62 and foot end 64 of the bed 50. In this embodiment, the logic module 96 supplies the bed height information to the processor module 86, and the controller 88 is operable to determine the trend angle, .alpha., as a known function of the bed height difference between the head end 62 and foot end 64 of the bed 50. Alternatively, the controller 88 may be configured to determine a via conventional techniques. In any case, with the trend angle, .alpha., determined, the controller 88 is then operable to compute the trend angle factor according to the relationship TAF=cos .alpha.. As illustrated in step 156, the controller 88 is thus operable to correct the load cell weight values when the state machine 120 is in the PM Off State 122 according to the equations LH=(LH-OZLH)/TAF, RH=(RH-OZRH)/TAF, LF=(LF-OZLF)/TAF and RF=(RF-OZRF)/TAF.

[0054] If, at step 156, the state machine 120 is instead in the PM Zero State 124, the controller 88 is operable to correct the load cell weight values by the trend angle, or reverse trend angle, factor, TAF. As illustrated in step 156, the controller 88 is operable to correct the load cell weight values when the state machine 120 is in the PM Zero State 124 according to the equations LH=LH/TAF, RH=RH/TAF, LF=LF/TAF and RF=RF/TAF.

[0055] If, at step 156, the state machine 120 is instead in either of the PM Movement/Exit Transition state 128 or the PM Active State 130, the controller 88 is operable to correct the load cell weight values by tare weights in the form of auto zero (AZ) weight values. As illustrated in step 156, the controller 88 is operable to correct the load cell weight values when the state machine 120 is in the PM Movement/Exit Transition State 128 or the PM Active State 130 according to the equations LH=LH-AZLH, RH=RH-AZRH, LF=LF-AZLF and RF=RF-AZRF.

[0056] Following step 156, the controller 88 is operable to compute a corrected total patient weight, CTPW, corresponding to a total bed weight impressed upon the load cells 68a-68d by a patient. In one embodiment, the controller 88 is operable to execute step 156 by computing the total patient weight, CTPW, as an average of the sum of the corrected load cell weight values, or CTPW=(LH+RH+LF+RF)/4. It may also be desirable to further correct CTPW, as a function of the trend angle or reverse trend angle, .alpha., when CTPW is determined from load cell weight values when the state machine 120 is in either the PM Movement/Exit Transition State 128 or the PM Active State 130. In such cases, the controller 88 may further be operable at step 158 to compute CTPW=CTPW/cos .alpha..

[0057] Following step 158, the controller 88 is operable at step 160 to compute a number of total patient weight running averages using any one or more conventional sample averaging techniques. In the illustrated embodiment, for example, the controller 88 is operable at step 160 to compute a total patient weight slow running average, SRA, and a total patient weight fast running average, FRA, using conventional averaging techniques, although other sample averaging techniques may be used to provide other patient weight running average values. At step 162, the controller 88 is operable to determine whether the corrected total patient weight, CTPW, is greater than a minimum total patient weight threshold, MINTPW. The minimum total patient weight threshold, MINTPW, may be selected to fit the particular application, and one example value of MINTPW may be, but should not be limited to, 50 lbs. If the controller 88 determines at step 162 that CTPW is greater than MINTPW, execution of the state machine preparation routine advances to step 164 where the controller 88 is operable to compute a sensitivity to minimum weight change, SMWC, as a function of the corrected total patient weight, CTPW, wherein the minimum weight change may result from adding weight to the support surface 65 of the mattress 60 and/or to the region of the mattress support frame 58 between the end 60b of the mattress and the foot end 64 of the bed 50 as illustrated in FIG. 1C. The sensitivity to minimum weight change is used, as will be described in detail hereinafter, to determine a maximum amount of weight change in the patient movement (PM) mode that will be tolerated before temporarily disabling the PM mode until the change in weight settles.

[0058] In one embodiment, for example, the controller 88 is operable to execute step 164 by computing SMWC according to the equation SMWC=MWCHBNR+(CTPW-MINTPW)*WCHS, where SMWC is the sensitivity to minimum weight change, MWCHBNR is a minimum weight change before new reference value, e.g., 5 lbs., CTPW is the corrected total patient weight, MINTPW is the minimum total patient weight threshold and WCHS is a weight change sensitivity value, e.g., 0.05. One example implementation of this equation may thus result in SMWC=5+(CTPW-50)*0.05, although other values of MWCHBNR, MINTPW and WCHS may be used. In any case, execution of the state machine preparation routine advances from step 164 and from the "NO" branch of step 162 to step 166 where algorithm execution is returned to step 110 of the main algorithm 100 of FIG. 5.

[0059] Following completion of the state machine preparation routine at step 110, execution of the algorithm 100 advances to the current state of the state machine 120. One such state may be, for example, the PM Off State 122. Referring now to FIGS. 7A-7C, a flowchart is shown of one illustrative embodiment of a software algorithm or routine for executing the PM Off State 122 of the state machine 120. The PM Off State routine begins at step 180 where the controller 88 is operable to determine whether the corrected total patient weight, CTPW, is stable. In one embodiment, the controller 88 is operable at step 180 to determine whether CTPW is stable by comparing CTPW to a sum and difference of a last weight settling snapshot, LWSS, and an arming weight settle constant, AWSC, wherein the last weight settling snapshot corresponds to the total weight impressed upon the load cells 68a-68d at the most recent determination that CTPW was stable. Specifically, the controller 88 is operable in the illustrated embodiment to determine that CTPW is unstable if CTPW>(LWSS+AWSC) OR CTPW<(LWSS-AWSC). If the controller 88 determines at step 180 that either of these conditions is met, execution of the routine advances to step 182 where the controller 88 is operable to reset a weight stable timer and capture a new weight reference snap shot. Thereafter at step 184, the controller 88 is operable to set the last weight settling snapshot, LWSS, to the corrected total patient weight, CTPW.

[0060] Execution of the PM Off State routine advances from the "YES" branch of step 180, which is indicative of CTPW satisfying neither of the above inequalities and therefore being considered to be stable, and from step 184 to step 186 where the controller 88 is operable to execute the Exit Mode routine, which will be described in detail hereinafter, to determine whether the patient weight is contained within a safe arming zone of the mattress 60. Thereafter at step 188, the controller 88 is operable to determine whether any patient monitoring mode requests; i.e., the patient movement (PM) mode, patient exit (PE) exit mode or patient out-of-bed (OOB) mode, are active. If so, execution of the PM Off State routine advances to step 190 where the controller 88 is operable to determine whether the patient monitoring mode request corresponds to either of the patient movement (PM) or patient exit (PE) monitoring modes. If so, the operating state of the state machine 120 moves to the PM Movement/Exit Transition State 128 and the controller 88 is operable at step 192 to execute a PM Movement/Exit Transition State routine, one example of which will be described below with reference to FIGS. 10A-10B. If, on the other hand, the controller 88 determines at step 190 that the patient monitoring mode request corresponds to the patient out-of-bed (OOB) monitoring mode, the operating state of the state machine 120 moves to the PM OOB Transition State 132 of the state machine 120 and the controller 88 is operable at step 194 to execute a PM OOB Transition State routine similar to the PM Movement/Exit Transition State routine, one embodiment of which will be described below with reference to FIGS. 10A-10B.

[0061] In the illustrated embodiment, the PM OOB Transition State routine may be identical to the PM Movement/Exit Transition State routine illustrated in FIGS. 10A-10B with the exception that step 362 is omitted and the Exit mode routine is therefore not executed to determine whether the patient weight is within the safe arming zone of the mattress 60. In all other respects, the PM OOB Transition State routine in the illustrated embodiment is identical to the PM Movement/Exit Transition State routine of FIGS. 10A-10B. A flowchart and description of the details such a PM OOB Transition State routine would thus be repetitious of the PM Movement/Exit Transition State routine of FIGS. 10A-10B, and is accordingly omitted from this document for brevity.

[0062] Returning to the PM Off State routine of FIGS. 7A-7C, execution of this routine advances from the "NO" branch of step 188 to step 196 where the controller 88 is operable to determine whether a common zero request flag, CZR, is active. This flag is set when a user pushes the enable switch 74 and thereafter pushes the zero select switch 72, thereby manually requesting zeroing of the bed weight. If the controller 88 determines at step 196 that CZR is "true", the operating state of the state machine 120 moves to the PM Zero State 124 and the controller 88 is operable at step 198 to execute a PM Zero State routine to zero the bed weight, and one example of such a PM Zero State routine will be described below with reference to FIG. 8.

[0063] Execution of the PM Off State routine advances from the "NO" branch of step 196 to step 200 where the controller 88 is operable to determine whether the corrected total patient weight, CTPW, is between a minimum auto-zero weight value, MINAZW, and a maximum auto-zero weight value, MAXAZW. When the state machine 120 is in the PM Off State the controller 88 executes steps 200 and beyond of the PM Off State routine to determine whether to perform an auto-zeroing process, or an automatic bed zeroing. MINAZW may be in the range of -4 to -5 lbs., and MAXAZW may be in the range of 4-5 lbs., although it will be understood that these values are provided only by way of example, and that MINAZW and MAXAZW may take on any desired values. The auto-zeroing process of steps 200 and beyond is conducted because the weight distribution between the load cells 68a-68d may have shifted since the last bed zeroing event. Such a shift may have occurred for any number of reasons including, for example, a visitor sits on the corner of the bed for a brief time period, someone leans against one of the siderails 66a-66d, medical monitoring equipment may have been briefly stored on the mattress 60 or between the end 60b of the mattress 60 and the foot end 64 of the bed 50, or the like. In any of these cases, the total bed weight after one or more such occurrences may remain at or near the zeroed bed weight, but the distribution of the weight between the various load cells 68a-68d may have shifted significantly. Such weight shifting between the load cells 68a-68d may compromise subsequent calculations made by the system 75, and it is accordingly desirable to carry out an auto-zeroing process whenever the state machine 120 is in the PM Off State 122 and conditions indicate that auto-zeroing is desirable.

[0064] In any case, if the controller 88 determines at step 200 that CTPW does not fall between MINAZW and MAXAZW, CTPW is too high to consider auto-zeroing and execution of the routine advances to step 254 for execution of a warning algorithm. If, on the other hand, the controller 88 determines at step 200 that CTPW falls between MINAZW and MAXAZW, the controller 88 is thereafter operable at step 202 to determine whether the auto-zero weight conditions are satisfied. In one embodiment, the controller 88 is operable at step 202 to determine whether the auto-zero weight conditions are satisfied by determining whether a patient exiting zone flag, PEZ, is false, thereby indicating that the patient is within the safe arming zone of the mattress, or whether the corrected total patient weight, CTPW is greater than a minimum auto-zero trigger weight, MINAZTW, or that CTPW is less than a maximum auto-zero trigger weight, MAXAZTW. As examples, MINAZTW may be in the range of -4 to -5 lbs., e.g., -4.1 lbs., and MAXAZTW may be in the range of 4-5 lbs., e.g., 4.1 lbs., although it will be understood that these values are provided only by way of example, and that MINAZTW and MAXAZTW may take on any desired values. In any case, if the controller 88 determines at step 202 that any of these conditions is met, execution of the routine advances to step 204 where the controller 88 is operable to determine whether an auto-zero (AZ) timer should be reset. If, on the other hand, the controller 88 determines at step 202 that none of the foregoing conditions are met, the weight conditions for auto-zeroing are not satisfied and execution of the routine advances to step 254 for execution of a warning algorithm.

[0065] Generally, it is not desirable to reset the auto-zero timer and to therefore avoid executing an auto-zeroing process if it appears that CTPW has not shifted recently. In one embodiment of step 204, if the current state of the auto-zero timer indicates that sufficient time, e.g., 700 ms, has elapsed since the last time an auto-zero was considered, if the bed 50 has not been articulated within a sufficient time period, e.g., 1 second, and if CTPW has been stable within a specified weight window, e.g., +/-2.5 lbs., for a specified time period, e.g., 1 second, the auto-zero timer is reset. If all of these conditions are not satisfied in this exemplary embodiment, execution of the routine advances to step 254 for execution of a warning algorithm. If, however, all of these conditions are satisfied in the exemplary embodiment of step 204, execution of the routine advances to step 206 where the controller 88 resets the auto-zero timer.

[0066] Following step 206, the controller 88 is operable at step 208 to determine whether an auto-zero has not occurred since the last patient exit from the bed 50, whether the corrected total patient weight, CTPW, is less by a pound than the last auto-zero weight, LAZW, and whether the change in the absolute sum of LF and RF since the bed 50 was last zeroed by the user is greater than a head angle threshold value, HATH. Generally, the angle of the head section 60e of the mattress relative to horizontal will affect the weight distribution among the load cells 68a-68d. It is accordingly desirable to account for the possibility that that head 60e of the mattress 60 may positioned at some angle other than what is was the last time a bed weight zeroing process was executed. In the illustrated embodiment, a change of the angle of the head section 60e of the mattress 60 from zero to maximum head section elevation, e.g., 65 degrees, may significantly change the distribution of weight between the head end load cells 68a and 68b and the foot end load cells 68c and 68. This can be detected by monitoring a change in the absolute value of the weight impressed upon the foot end load cells 68c and 68d. In this embodiment, the head angle threshold value, HATH, is chosen to be slightly less than one-half of this value, e.g., 8 lbs., since the head section 60e may have been at an elevated position during the last bed zeroing process. In any case, if none of the conditions of step 208 are satisfied, it is unlikely that the head section 60e of the mattress 60 has moved since the last bed zeroing event, and execution of the routine advances to step 254 for execution a warning algorithm. If, however, the controller 88 determines that any of the conditions of step 208 are satisfied, it is likely that the head section 60e of the mattress 60 has moved since the last bed zeroing event and steps 210-224 are then executed to determine an appropriate head angle weight compensation value.

[0067] At step 210, the controller 88 tests the change in the absolute sum of LF and RF against the head angle threshold value, HATH, to determine if the head angle has increased since the last bed zeroing event. If the change in the absolute sum of LF and RF exceeds HATH, the head angle has increased since the last bed zeroing event and execution of the routine advances to step 212 where the controller 88 is operable to determine whether the difference in the absolute sum of LF and RF is between the head angle threshold value, HATH, e.g., 8 lbs., and a higher head angle threshold, HHATH, e.g., 12 lbs. If so, a dynamic compensation weight, DCW, which will be added to the bed zero weight at the end of the auto-zeroing process, is assigned a first weight value, W1, e.g., 2 lbs., at step 214. If not, the dynamic compensation weight, DCW, is assigned a second greater weight value, W2, e.g., 3 lbs., at step 216.

[0068] If, at step 210, the controller 88 determines that a change in the absolute sum of LF and RF is not greater than HATH, execution of the routine advances to step 218 where the controller 88 tests the change in the absolute sum of LF and RF against the negative of the head angle threshold value, HATH, to determine if the head angle has decreased since the last bed zeroing event. If the change in the absolute sum of LF and RF is less than -HATH, the head angle has decreased since the last bed zeroing event and execution of the routine advances to step 220 where the controller 88 is operable to determine whether the difference in the absolute sum of LF and RF is between the negative head angle threshold value, -HATH, e.g., -8 lbs., and a lower head angle threshold, -LHATH, e.g., -12 lbs. If so, a dynamic compensation weight, DCW, which will be added to the bed zero weight at the end of the auto-zeroing process, is assigned a negative first weight value, -W1, e.g., -2 lbs., at step 222. If not, the dynamic compensation weight, DCW, is assigned a second lesser negative weight value, -W2, e.g., -3 lbs., at step 224. It will be understood that while numerical values are given above for parameters such as HATH, HHATH, LHATH, W1 and W2, such numerical values are provided only by way of example and each of these parameters may alternatively be assigned different values.

[0069] Execution of the PM Off State algorithm advances from steps 214, 216, 222 and 224, as well as from the "NO" branch of step 218, to step 226 where the controller 88 is operable to determine the absolute weight on each of the load cells 68a-68d, resulting in the absolute weight values ALH, ALF, ARH and ARF. In the illustrated embodiment, the ALH, ALF, ARH and ARF values are determined from values obtained during the state machine preparation routine of FIG. 6, although these values may be updated at step 226 by taking new weight measurements. In any case, the controller 88 is operable following step 226 at step 228 to determine whether a first auto-zero attempt flag, FAZA, is "false." If not, this is the first execution of step 228 and a set of last auto-zero weight variables may not be updated. Execution of the routine accordingly advances from the "NO" branch of step 228 to step 230 where the controller updates the last auto-zero weight variables with the current absolute weight values by setting LAZLH=ALH, LAZLF=ALF, LAZRH=RH and LAZRF=ARF. The controller 88 is also operable at step 230 to set FAZA="false" so that the next execution of step 228 results in the routine advancing to step 232. Execution of the routine advances from step 230 to step 254 for execution of a warning algorithm.

[0070] At step 232, the controller 88 is operable to set current auto-zero weight values to the last auto-zero weight values by setting AZLH=LAZLH, AZLF=LAZLF, AZRH=LAZRH and AZRF=LAZRF. Thereafter at step 233, the controller 88 is operable to again update the last auto-zero weight variables with the current absolute weight values by setting LAZLH=ALH, LAZLF=ALF, LAZRH=RH and LAZRF=ARF. Thereafter at step 234, the controller 88 is operable to determine whether a constant head angle correction factor flag, CHACF, is "true." If so, this indicates that a significant positive shift exists between the head end load cells 68a-68b and the foot end load cells 68c-68d, and that the sum of LH and RH are thus greater than their bed flat values. The constant head angle correction flag, CHACF, is reset ("false") when a significant positive shift exists between the foot end load cells 68c-68d and the head end load cells 68a-68b, and the sum of LF and RF are thus greater than their bed flat values. In any case, execution of the routine advances from the "YES" branch of step 234 to step 236 where the current auto-zero weight values, AZLH, AZLF, AZRH and AZRF, are computed each as a sum of its current value, a constant head angle factor, CHAF, and the dynamic head angle factor, DCW. The constant head angle factor, CHAF, is a constant weight value indicative of added bed weight due to raising of the head section 60e of the mattress 60, and an example value may be 5.0 lbs., although it will be understood that other values may be used. Following step 236, execution of the routine advances to step 237 where the controller 88 is operable to determine whether the dynamic head angle factor, DHAF, is greater than a minimum dynamic head angle factor, MDHAF, e.g., 5. If so, the controller 88 is operable thereafter at step 239 to set the constant head angle correction flag, CHACF, to "false." From step 239, and from the "NO" branch of step 237, execution of the routine advances to step 254 for execution of a warning algorithm.

[0071] If, at step 234, the constant head angle correction flag, CHACF, is "false, a significant positive shift does not exist between the head end load cells 68a-68b and the foot end load cells 68c-68d, and execution of the routine advances to step 238 where the controller 88 is operable to compute a dynamic head angle factor, DHAF, as a function of auto-zero weights, AZW, and bed flat zero weights, BFZW. In one embodiment, DHAF=[(AZLF-BFLF)+(AZRF-BFRF)-(AZRH-BFRH)-(AZLH-BFLH)]/4, where BFLH, BFLF, BFRH and BFRF correspond to bed flat LH, LF, RH and RF values determined during a bed flat zero request as will be described hereinafter with respect to FIG. 8. In any case, execution of the routine advances from step 238 to step 240 where the controller 88 is operable to compare the dynamic head angle factor, DHAF, to the sum of a maximum dynamic head angle factor value, MAXDHAF, and the current value of the dynamic compensation weight, DCW. If the controller 88 determines at step 240 that DHAF>MAXDHAF+DCW, execution of the routine advances to step 242 where the controller is operable to clamp the value of the dynamic head angle factor, DHAF, to MAXDHAF+DCW. In one embodiment, MAXDHAF is chosen to correspond to a maximum of 45 degree head section angle relative to horizontal.

[0072] If, at step 240 the controller 88 determines that DHAF is not greater than MAXDHAF+DCW, execution of the routine advances to step 244 where the controller 88 is operable to determine whether the dynamic head angle factor, DHAF, is less than an unsafe maximum dynamic head angle factor, USMAXDHAF. If so, the controller 88 is operable thereafter at step 246 to set the constant head angle correction flag, CHACF, to "true." If not, the controller 88 is operable at steps 248 and 250 to clamp DHAF at zero if DHAF is less than zero.

[0073] Execution of the PM Off State routine advances from steps 246 and 250, and from the "NO" branch of step 248, to step 252 where the controller 88 is operable to update current values of the auto-zero weights, AZLH, AZLF, AZRH and AZRF, each as a sum of corresponding ones of the individual original zero weights, OZLH, OZLF, OZRH and OZRF, and the dynamic head angle factor, DHAF. Following step 252, the controller 88 is operable at step 254 to execute a warning algorithm by comparing a difference between a common zero total weight, CZTW, and the corrected total patient weight, CTPW, to a first weight value, and to compare an absolute difference between the corrected total patient weight, CTPW, and the frame weight, FW, i.e., the weight of the mattress support frame 58 (see FIG. 9), to a second weight value, W2. If, at step 254 the controller determines that (CZTW-CTPW)>W1 AND abs(CTPW-FW)>W2, the controller 88 activates a warning mechanism, e.g., visual or audible alarm, at step 256 and thereafter at step 258 goes to the Freeze State 126 of the state machine 120 until the warning condition is addressed. Alternatively, the controller 88 may wait or delay for some timer period before activating the warning mechanism at step 256. In any case, if both of these conditions are not met at step 254, execution of the PM Off State routine advances to the return step 260. In one embodiment, W1=4.5 lbs., W2=19 lbs., although other values may be used. The warning algorithm of step 254 is intended to detect removal of the mattress 60, as it activates a warning only if the corrected total patient weight, CTPW, has decreased by at least 4.5 lbs. and the difference between CTPW and FW is more than 19 lbs. (the mattress may add at least 25 lbs. to the frame weight).

[0074] Referring now to FIG. 8, a flowchart is shown illustrating an exemplary embodiment of a software routine for executing the PM Zero State 124 of the state machine 120 of FIG. 5. The PM Zero State routine begins at step 270 where the controller 88 is operable to determine whether the routine was called pursuant to a common zero request, CZR. A common zero request, CZR, is made manually via pressing a specified combination of the switches forming part of the control panel 70 (FIG. 2). In one embodiment, for example, a common zero request is made by pressing the enable switch 74 for at least 0.5 seconds and then releasing the enable switch 74, followed by pressing the zero select switch 72 for at least 0.5 seconds. It will be appreciated that other combinations of switches and switch activation scenarios may be used to activate a common zero request, and any such other switch combinations and/or switch activation scenarios are intended to fall within the scope of the appended claims. For example, the zero switch hold time may be a function of the corrected total patient weight, CTPW, slow running average, SRA, or fast running average, FRA, such that the time required for the zero select switch 72 to be pressed in order to complete a common zero request is a function of patient weight. In one embodiment, the zero switch hold time may be directly proportional to patient weight so that longer zero switch hold times are required as patient weight increases, although other functional relationships between the zero switch hold time and the patient weight may be used.

[0075] If, at step 270, the controller 88 determines that a common zero request, CZR, is active, execution of the routine advances to steps 272 and 274 where the controller 88 is operable to verify that the zero switch 72 was activated for T1 seconds, e.g., T1=0.5 seconds, and thereafter released. If so, the controller 88 is operable at step 276 to determine whether the weight impressed upon the load cells 68a-68d is stable using one or more of the techniques described hereinabove with respect to the PM Off State. If the controller 88 determines at step 276 that the weight is not stable, the controller 88 is thereafter operable at steps 282 and 284 to reset the weight stable timer and set the last weight settling snapshot, LWSS, equal to the corrected total patient weight, CTPW. Execution of the PM Zero State routine advances from step 284 to a return step 286.

[0076] If, at step 276 the controller 88 determines that the weight has been stable for a specified time period, execution of the routine advances to step 278 where the controller 88 executes a zero capture routine. An exemplary embodiment of the zero capture routine will be described below with respect to FIG. 9. Following execution of the zero capture routine at step 278, the controller 88 is operable to clear the common zero request, CZR, and clear any frozen status in case the PM Zero State routine was called when the state machine 120 was in the Freeze State 126.

[0077] If, at step 270, the controller 88 determines that a common zero request, CZR, is not active, execution of the PM Zero State routine advances to step 288 to determine whether a bed flat zero request, BFZR, is active. A bed flat zero request, BFZR, is made manually via pressing a specified combination of the switches forming part of the control panel 70. In one embodiment, for example, a bed flat zero request, BFZR, is made by pressing the volume switch 76 for at least 3.0 seconds, followed by pressing the OOB mode switch 84, and then releasing either the OOB mode switch 84 or the volume switch 76 if that is also pressed. It will be appreciated that other combinations of switches and switch activation scenarios may be used to activate a bed flat zero request, and any such other switch combinations and/or switch activation scenarios are intended to fall within the scope of the appended claims.

[0078] If, at step 288, the controller 88 determines that a bed flat zero request, BFZR, is active, execution of the routine advances to step 290 where the controller 88 executes the zero capture routine, an exemplary embodiment of which will be described below with respect to FIG. 9. Following execution of the zero capture routine at step 290, the controller 88 is operable at step 292 to clear the bed flat zero request, BFZR, and clear any frozen status in case the PM Zero State routine was called when the state machine 120 was in the Freeze State 126.

[0079] If, at step 288, the controller 88 determines that a bed flat zero request, BFZR, is not active, execution of the PM Zero State routine advances to step 294 to determine whether a frame zero request, FZR, is active. A frame zero request, FZR, is made manually via pressing a specified combination of the switches forming part of the control panel 70. In one embodiment, for example, a frame zero request, FZR, is made by pressing the volume switch 76 for at least 3.0 seconds, followed by pressing the Exit mode switch 82 for at least 10.0 seconds, and then releasing either the Exit mode switch 82 or the volume switch 76 if that is also pressed. It will be appreciated that other combinations of switches and switch activation scenarios may be used to activate a frame zero request, and any such other switch combinations and/or switch activation scenarios are intended to fall within the scope of the appended claims.

[0080] If, at step 294, the controller 88 determines that a frame zero request, FZR, is active, execution of the routine advances to step 296 where the controller 88