Abstract
An improved piston ring suitable for use in an internal combustion
engine is disclosed comprising a plurality of races sized to receive
elongate rollers disposed around the circumference thereof. The elongate
rollers may be shaped as a prolate ellipsoid or other rounded shape.
The piston ring may seat within a groove in fluid communication with
an oil channel extending through a piston rod and opening into a rod
bearing connecting the piston rod to a crankshaft. A crankshaft has
a corresponding oil channel therewith and has an opening positioned
to periodically align with the opening in the rod bearing when rotated.
Oil is pumped into the oil channel in the crankshaft to force oil
over the piston rings. Drain apertures may be formed in another groove
formed in the piston to conduct oil away from the piston.
Claims
1. A piston ring comprising: an annular body having a plurality of
races formed therein; and a plurality of elongate rollers having a
bearing surface shaped as a revolution of a section of an arcuate
shape about an axis of elongation, the elongate rollers each disposed
within one of the plurality of races having the axis of elongation
substantially tangent to the annular body.
2. The apparatus of claim 1, wherein the arcuate shape is a circle.
3. The apparatus of claim 2, wherein the circle has a radius approximating
that of the annular body and wherein the bearing surface is offset
from an axis of revolution of the revolution by a distance substantially
less than the radius.
4. The apparatus of claim 1, wherein the arcuate shape is an ellipse.
5. The piston ring of claim 1, wherein the plurality of races each
comprise a bearing wall substantially conforming to a portion of
the bearing surface.
6. The piston ring of claim 1, further comprising apertures passing
through the annular portion and having an opening thereof formed
in the bearing walls.
7. A piston assembly comprising: a piston comprising a combustion
face and a cylindrical portion extending downwardly from the combustion
face; an annular portion circumscribing the piston, the annular
portion rotatably receiving a plurality of elongate rollers having
a bearing surface shaped as a revolution of a section of an arcuate
shape about an axis of elongation, the rollers each disposed within
one of the plurality of races.
8. The piston assembly of claim 7, further comprising a plurality
of oil passages formed in the piston having openings thereof proximate
the bearing surfaces of the plurality of elongate rollers.
9. The piston assembly of claim 7, wherein the annular portion
is positioned within a groove formed in the piston.
10. The piston assembly of claim 7, further comprising an annular
seal circumscribing the cylindrical piston and positioned between
the annular portion and the combustion face.
11. The piston assembly of claim 8, wherein the annular seal is
disposed within a groove formed in the cylindrical portion.
12. The apparatus of claim 7, wherein the arcuate shape is a circle.
13. The apparatus of claim 12, wherein the circle has a radius
approximating that of the annular body and wherein the bearing surface
is offset from an axis of revolution of the revolution by a distance
substantially less than the radius.
14. The apparatus of claim 7, wherein the arcuate shape is an ellipse.
15. A piston assembly comprising: a combustion face; a cylindrical
portion extending downwardly from the combustion face; a plurality
of races secured to the cylindrical portion; and a row of elongate
rollers circumscribing the cylindrical portion, the elongate rollers
occupying most of the circumference of the cylindrical portion and
each having a bearing surface shaped as a revolution of a section
of an arcuate shape, the elongate rollers each disposed within one
of the plurality of races.
16. The piston assembly of claim 15, wherein the elongate rollers
occupy a majority of the circumference of the cylindrical portion.
17. The apparatus of claim 15, wherein the arcuate shape is a circle.
18. The apparatus of claim 16, wherein the circle has a radius
approximating that of the cylindrical portion and wherein the bearing
surface is offset from an axis of revolution by a distance substantially
less than the radius.
19. The apparatus of claim 15, wherein the arcuate shape is an
ellipse.
20. The apparatus of claim 19, wherein the ellipse has a portion
thereof having a contour approximating the cylindrical portion.
Description
RELATED APPLICATIONS
[0001] This application claims the benefit of U.S. Provisional
Patent Application Ser. No. 60/688,953 filed Jun. 9, 2005 and entitled,
"RINGS FOR PISTONS AND METHOD FOR SEALING PISTONS IN CYLINDERS."
FIELD OF THE INVENTION
[0002] The present invention pertains to piston rings and, more
particularly, to compression rings and oil rings having rollers
and related methods and lubrication systems for reducing friction
and increasing torque and horsepower transmission, particularly
in internal combustion engines.
BACKGROUND OF THE INVENTION
[0003] Piston-and-cylinder assemblies are used in a variety of
fields, including combustion engines, hydraulics, and pneumatics.
Typical assemblies include a piston slideably mounted within a cylinder
to fill, pressurize, and evacuate substance in the cylinder. This
can include air-fuel mixtures, liquids, and gasses.
[0004] FIG. 1 illustrates a typical assembly 20 in which a piston
22 is slideably received within a cylinder bore 24 formed in a block
26. A cylinder head 28 is attached to the block 26 to form a chamber
30 between the top surface 32 of the piston 22 and an inside surface
34 of the cylinder head. Because the piston 22 has a diameter slightly
smaller than the diameter of the cylinder bore 24, a space 36 is
created therebetween. While this reduces friction between the piston
22 and the wall 38 of the cylinder bore 24, it enables substance
to pass from the chamber 30 to outside the cylinder bore 24. In
other words, when the piston 22 slides upward in the cylinder 24
towards the cylinder head 28, compression of substance within the
chamber 30 will force some of the substance into the space 36 between
the piston 22 and the cylinder wall 38. To prevent this from happening,
resilient rings are employed.
[0005] More particularly, the selection of piston rings for an
engine or other combustion application is related to the particular
type of engine. Because different engines have varying requirements,
such as competitive racing engines, truck engines, sport engines,
and engines designed for specific fuels such as diesel, aircraft,
automobile, as well as alcohols and nitrous oxides; all may require
specific differences in materials and design. Piston rings function
to contain and maintain in the cylinder chamber 30 a combustion
pressure, to prevent oil from getting into the combustion chamber
30, and to assist in the control of temperature in the engine.
[0006] As shown in FIG. 1, there are three rings comprising a top
ring known as a compression ring 40, a second ring or secondary
compression ring 42, and a third ring or oil control ring 44. The
top ring 40 aids in sealing against loss of pressure during the
combustion process. It is designed to maintain a high buildup of
pressure as the piston arrives at the top of its stroke and when
the combustible mixture is ignited, building up additional pressure
to force the piston 22 downward. Several design criteria aid in
the ability of the piston ring to maintain this pressure, including
ring gap, material resiliency, and the size and spacing of the ring
40 with respect to the piston 22 and the cylinder wall 38.
[0007] The second compression ring 42 is similar to the first compression
ring 40 in that it has a ring gap that allows gasses to further
penetrate down the space 36 between the piston 22 and the cylinder
wall 38. This passing of the hot gasses is known as blow-by, and
can have detrimental affects on the engine. This includes contaminating
the oil with carbon particles from the combustion process, raising
the acidic level and heating up the oil and speeding up the oxidation
process. This in turn allows the carbon particles to wear out all
the parts that the oil is expected to lubricate. This ring also
serves as an oil scraper to minimize oil above the second ring 42.
[0008] The oil ring 44 is designed to aid in lubrication of the
other rings, pistons, the rod, wrist pins, and cylinder walls while
preventing the oil from interfering with the combustion process.
The oil ring 44 also assists in the thermal control of the piston
22 by aiding in passing oil to the inside of the piston for cooling
as well as lubrication.
[0009] Referring next to FIG. 2, conventional ring terminology
is illustrated. This includes the scuff band A, which is one or
more raised bands of piston material used in some piston designs
to reduce scuffing. The groove depth B is the distance between the
back of the ring groove and the cylinder wall with the piston centered.
The groove root diameter C represents the piston diameter measured
at the back of the groove. This may vary between grooves on the
same piston.
[0010] The land diameter D is the diameter of a given land. This
can also vary by design from the top to the bottom of the piston.
The land clearance E is the difference in diameter between the cylinder
bore and the land diameter. "E" represents one-half of
the total.
[0011] The skirt clearance F is the difference in diameter between
the cylinder bore and the piston skirt diameter. In this case "F"
represents one-half the total difference. The skirt groove G is
a ring groove cut below the pin bore to carry an oil ring. The pin
bore offset H is the distance the pin bore is offset from center
and the groove spacer I is used on re-grooved pistons to return
a ring groove to specifications or, in some performance applications,
to facilitate the use of narrower ring sets than for which the grooves
were originally designed.
[0012] FIG. 3 illustrates ring terms and measurements wherein the
free gap A is the ring end clearance when the ring is uncompressed.
The compressed gap B, also known as the ring gap, is the end gap
measured when the ring is installed.
[0013] The radial wall thickness C is the distance between the
inside and outside faces of the ring wall. The ring diameter D is
the diameter of the ring measured with the ring installed on the
piston, and the inside diameter E is measured with the ring installed
on the piston. The ring sides F is the top and bottom surfaces of
the ring. The ring face G is the part of the ring that is in contact
with the cylinder wall. The side clearance H is the clearance between
the ring groove and the ring side F.
[0014] The ring width I represents the thickness of the ring between
the top and bottom faces F. Torsional twist J as shown in FIG. 3D
is a result of an imbalance in the compression of the upper and
lower sides F of the ring, causing the ring to twist when compressed.
This torsional twist is accounted for when attempting to seal both
the ring in the groove and the ring to the cylinder wall. Finally,
the back clearance K is the distance between the inside diameter
of the ring and the bottom of the ring groove when the ring is installed
on the piston.
[0015] In the design of combustion engines, there are certain applications
in which high power and torque in the 1000-2000 rpm range is desired.
Because most engines are designed to operate at a higher rpm range,
the low performance in the 1000-2000 rpm range is largely due to
friction, and most of it caused by ring friction. Various designs
have been proposed for reducing ring friction while maintaining
performance levels. For example, U.S. Pat. No. 4,596,179, is directed
to a reciprocating machine having a cylinder, a piston performing
reciprocating movement within the cylinder and rollers mounted on
each side portion of the piston in rolling contact with the cylinder.
As shown in FIG. 1 of this patent, the rollers are mounted below
the rings and are designed to maintain the piston in alignment with
the cylinder and prevent friction resulting from side thrust and
lateral oscillating movements of the connecting rod as exerted on
the piston. The use of these rollers would be inappropriate for
sealing the piston in the cylinder because their design permits
large amounts of blow-by.
[0016] U.S. Pat. No. 4,442,759 describes a piston and cylinder
in a hydraulic power booster having rollers mounted in a piston
groove and maintained in radial contact with the cylinder wall by
way of a leaf spring. These rollers are received in grooves in the
cylinder wall to prevent torsional twisting of the piston due to
forces exerted on a spindle coupled thereto. These rollers would
be ineffective in preventing blow-by and sealing a combustion chamber.
BRIEF SUMMARY OF THE INVENTION
[0017] The disclosed embodiments are directed to a rolling compression
ring for use with a piston in a combustion engine, to a combination
piston and roller compression ring taken alone and when mounted
within a cylinder block, an engine formed from the same, and methods
of forming a ring, a piston, a piston and ring combination, a short
block and engine formed therefrom, including a lubrication system.
[0018] In accordance with one embodiment of the invention, a piston
ring is provided that includes an annular body having a plurality
of races formed therein, a plurality of ellipsoid rollers retained
within respective races in the annular body. Preferably, the ellipsoid
rollers have an arcuate sidewall of a radius that corresponds closely
to the radius of the annular body, and the races have ellipsoid-shaped
seats in which the rollers are mounted.
[0019] In accordance with a version of the foregoing embodiment,
at least one oil passageway is formed in the body for allowing oil
to pass between an interior side of the annular body and a face
of the annular body, particularly to the area between the rollers
and the seats.
[0020] In accordance with a version of the foregoing embodiment,
the end walls of each of the rollers is convex to reduce friction
between the rollers. Ideally, there is a 0.01 inch gap between rollers
when seated in the races of the annular body.
[0021] In accordance with a version of the foregoing embodiment,
the rollers are spaced apart a sufficient distance to not block
an oil passageway formed in the annular body, thus forming a rolling
oil ring.
[0022] In accordance with another embodiment of the invention,
a piston and ring combination is formed using the embodiment of
the ring described above and the various aspects thereof.
[0023] In accordance with another embodiment of the invention,
a short block and engine are formed using the piston and ring combination
from the embodiment described above.
[0024] In accordance with another embodiment of the invention,
a method of forming a ring is provided that includes providing an
annular body having a plurality of races formed therein and a plurality
of rollers retained within the respective races in the body. Ideally,
the races are formed as ellipsoid-shaped seats and the rollers are
formed having convex sidewalls with ellipsoid curvature to match
the curvature of the seat and to match the curvature of the annular
body.
[0025] In accordance with a version of the foregoing embodiment,
at least one oil passageway is formed in the annular body for allowing
oil to pass between the face of the annular body and a backside
of the annular body and between the seats and the rollers.
[0026] In accordance with a version of the foregoing embodiment,
the rollers are formed to have end walls that are convex to reduce
friction between rollers.
[0027] In accordance with still yet a further aspect of the foregoing
embodiment, the ellipsoid-shaped seats are formed so that there
is a gap of at least 0.01 inch between rollers when a compression
ring is formed and a larger gap between rollers when an oil ring
is formed.
[0028] In accordance with another embodiment of the invention,
a method for forming a piston in combination with the method of
forming a ring above is provided that includes forming a groove
in the piston to receive the ring.
[0029] In accordance with a version of the foregoing embodiment,
the method includes forming oil passageways in the piston to accommodate
oil passing through the ring. In accordance with another embodiment
of the invention, a method of forming a short block and a corresponding
engine is provided that includes forming a piston and ring combination
as described above and further including forming oil passageways
in a connecting rod in combination with the piston and ring to lubricate
the same.
[0030] The rings formed in accordance with the present invention
provide substantially reduced friction between the piston and the
cylinder wall, which increases performance at all rpms and allowing
further reduction in the speed of the engine. Reducing friction
also eliminates heat increases caused thereby. In addition, improved
lubrication and oil control is provided for protection of the bearings
and various moving parts in the engine as a result of use of the
rings of the present invention. In addition, cooler and cleaner
oil is provided, contaminant buildup is reduced above and below
the ring, and increased pressure of the ring against the wall through
all four cycles of the engine is provided, increasing performance
at all speeds.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING
[0031] The foregoing advantages and features of the present invention
will be more readily appreciated as the same become better understood
from the following detailed description when taken in conjunction
with the accompanying drawings, wherein:
[0032] FIG. 1 is a partial cross-sectional view of a piston mounted
in a cylinder in a known combustion engine arrangement;
[0033] FIG. 2 is a side cross-sectional schematic of a piston and
cylinder illustrating various features and aspects of known pistons
and ring configurations;
[0034] FIGS. 3A-3E illustrate conventional features and dimensions
of known rings;
[0035] FIG. 4 is a top plan view of a rolling compression ring
formed in accordance with the present invention;
[0036] FIG. 5 is a broken view of a section of the rolling compression
ring of FIG. 4;
[0037] FIG. 6 is a side view of FIG. 4;
[0038] FIG. 7A is a partial cross-sectional side view of the rolling
compression ring of FIG. 4, and FIG. 7B is an isometric illustration
of a bearing formed in accordance with the present invention;
[0039] FIG. 8 is a top plan view of a rolling oil ring formed in
accordance with the present invention;
[0040] FIG. 9 is a side view of a portion of the rolling oil ring
of FIG. 9;
[0041] FIG. 10 is a cross-sectional illustration of the rolling
oil ring of FIG. 8;
[0042] FIG. 11 is a side view of a piston and cylinder formed in
accordance with another embodiment of the invention;
[0043] FIG. 12 is a side view of a piston formed in accordance
with a further embodiment of the invention;
[0044] FIG. 13 is a side view of a piston and connecting rod formed
in accordance with still yet another embodiment of the invention;
[0045] FIG. 14 is a front view of a portion of the connecting rod
of FIG. 13;
[0046] FIG. 15 is a front view of a wrist pin having oil grooves
formed therein in accordance with an embodiment of the present invention;
and
[0047] FIG. 16 is a front view of a piston and connecting rod incorporating
the wrist pin of FIG. 15.
DETAILED DESCRIPTION OF THE INVENTION
[0048] Referring initially to FIGS. 4-7, shown therein is one embodiment
of the invention in the form of a rolling compression ring 50 having
a body 52 with a top wall 54, a bottom wall 56 and a back wall 58
that is preferably integrally formed with the top and bottom rims
5 and, 6. An interior side 60 of the ring 50 has a plurality of
races 62 formed therein.
[0049] As shown in FIG. 5, the body 52 of the ring has an opening
64 formed therein that permits the ring 50 to be expanded in its
diameter to fit over a piston. The opening is formed by two L-shaped
notches 66, 68 formed on the ends of the ring 50. These notches
66, 68 on the compression ring 50 are used with the embodiment depicted
in FIGS. 13 and 14, as will be described in more detail herein.
This configuration enables the ring 50 to seal with oil pressure
from behind. More particularly, as shown in FIGS. 6 and 7, openings
70 are formed in each of the races 62 to permit the passage of oil
therethrough.
[0050] In one embodiment, the body 52 of the ring 50 is formed
of a suitable material such as gray iron, steel, or the like, and
the races 62 formed therein may be laser hardened. Bearings 72 that
ride in each of the races 62 may be formed from chrome steel. In
use, the upper rim 5 of the ring 50 is typically not heat treated
and is formed to rest approximately 1/50,000 inch or less from a
cylinder wall. That is, when the compression ring is used as the
top ring on a piston it is formed to have this clearance. However,
when used as a center compression ring, both the top and bottom
rims 5, 6 are typically approximately 1/5000 inch from the cylinder
wall to permit drainage of oil. The lower rim 6 of a top compression
ring is also typically formed to have a clearance 1/5000 inch from
the cylinder wall.
[0051] As can be seen from FIGS. 4-6, the races 62 may have a concave
shape, such as a semi-prolate ellipsoid shape. The bearing 72 or
a portion thereof, has a matching shape. As viewed from the top
in FIG. 4, the radius of curvature of the bearing 72 is similar
to the radius of curvature of the exterior edge of the body 52.
As shown in FIG. 7B, the race 72 is in the shape of a prolate ellipsoid.
In other embodiments, the bearing 72 is barrel shaped having a radius
of curvature corresponding substantially to the radius of the body
52.
[0052] Turning next to FIGS. 8-10, shown therein is an illustration
of a rolling oil ring 76 having a body 78 formed to have a top wall
80, bottom wall 82, and back wall 84. Races 86 are formed in the
body 78 to accommodate bearings 88 that have a shortened length
to permit oil drainage through enlarged openings 90 formed in the
body 78. Bearings having a shortened length may be accomplished
by truncating the ends of ellipsoid or prolate shapes.
[0053] As in the previous embodiment, the radius of curvature of
the races 86 is substantially the same as the radius of curvature
of the exterior edge 92 of the body 78, and the bearings 88 are
typically formed accordingly. In one embodiment, the upper rim 5
is designed to have a clearance of approximately 1/5000 inch from
the cylinder wall, and the lower rim 6 is configured to have a clearance
of approximately 1/5000 inch from the wall.
[0054] FIG. 11 shows a first oil plan formed in accordance with
the present. The illustrated system provides a means for distributing
oil to piston rings, such as the piston rings described hereinabove
In the illustrated embodiment, a piston and connecting rod assembly
94 is shown in relation to a cylinder wall 96. More particularly,
a piston 98 is shown coupled to a connecting rod 100 via a wrist
pin 102 in a conventional fashion. Three ring grooves are formed
in the piston 98, which are a top ring groove 104, a second ring
groove 106, and a third ring groove 108. Mounted in each of these
grooves may be rolling rings formed in accordance with the present
invention as described above. Alternativley, two or more of the
grooves may be occupied by a conventional piston compression or
oil ring. In one embodiment, a rolling compression ring 110 is mounted
in the top ring groove 104, a middle rolling compression ring 112
is mounted in the second ring groove 106, and an oil ring 114, preferably
a rolling oil ring is mounted in the third ring groove 108.
[0055] An oil passageway 116 is formed in the body of the piston
to communicate between an interior of the piston and one of the
ring grooves, such as the second ring groove 106. Oil drain holes
120 may be formed in the body of the piston to communicate between
the interior 118 of the piston and the third ring groove 108.
[0056] The piston 98 typically includes piston pin oil passageway
122 to provide oil to the wrist pin 102, which allow drainage of
oil in the present invention.
[0057] In some embodiments, the cylinder wall 96 is nickel plated
and may include an optional trim area 24 for the top rim 5 of the
compression ring 110 and the bottom rim 6 of the oil ring 114. This
trim area 124 is a raised file-like area of the cylinder wall (about
1/100,000 inch) for trimming the rings in order to keep them from
touching the cylinder wall 96. In some embodiments, the body of
the piston 98 is hypereutectic to provide a close fit between the
piston 98 and the cylinder wall 96.
[0058] In this embodiment, a conventional oil ring system is used
for the wrist pin 102 where oil is collected by the oil ring 114
and passed through the openings 120 to an oil passage 126 formed
in the top of the connecting rod 100 that communicates with the
wrist pin 102. Oil is directed to the oil passageway 116 in the
second ring groove 106 to enter behind the ring, then over it and
to the bearing in the middle rolling compression ring, and then
out through the oil drain holes 120.
[0059] Turning next to FIG. 12, shown therein is an alternative
piston-connecting rod arrangement 128 in which a piston 130 is coupled
to a connecting rod 132 via a wrist pin 134. The piston 130 includes
a top ring groove 136, second ring groove 138, and third oil ring
groove 140 in which are mounted, respectively, a top compression
ring 142, a second compression ring 144, and an oil ring 146, all
of which may be formed in accordance with the teachings of the present
invention.
[0060] In this embodiment, the piston 130 has the ends 148 of the
wrist pin 134 sealed and an oil passageway 150 leads from the wrist
pin 134 through the piston 130 to an outlet 152 formed between the
top ring groove 136 and the second ring groove 138. Another oil
passageway 154 is formed in the connecting rod 132 to communicate
between a rod bearing 156 and the wrist pin 134. An opening 158
in the rod bearing aligns with an oil hole (not shown) in the crankshaft
(not shown) once every revolution. Oil is pumped through the passageway
154 and the connecting rod 132 to the wrist pin 134, where it then
passes through the oil passageway 150 in the piston 130 to the outlet
152. The oil then is dispersed to the bearings 160 in each of the
three rings 142, 144, 146. Note should be taken that the top compression
ring 142 and second compression ring 144 do not have oil passageways
as does the oil ring 146, which has passageways 162 communicating
with the third oil ring groove 140. Oil passes herethrough to the
drain openings 164 and back to the oil pan. The advantage here is
that there is positive oil flow producing more oil to the components,
the oil is cooler, resulting in better heat transfer and removal
of contaminants.
[0061] FIGS. 13 and 14 illustrate yet another arrangement 166 of
a piston 168 coupled to a connecting rod 170 through a wrist pin
172. The piston 168 in this embodiment includes the top ring groove
174, second ring groove 176, and the third oil ring groove 178 that
are configured to receive respectively the top compression ring
180, second compression ring 182, and oil ring 184, all of which
may be formed in accordance with the teachings of the present invention
and include the unique bearings 186 as described above.
[0062] In this embodiment, the piston 168 has oil passageways 188
communicating with the wrist pin 172 and the grooves 174 and 176.
Corresponding oil passageways 190 are formed in the rings 180 and
182. In addition, an oil passageway 192 is formed in the connecting
rod to communicate between the wrist pin 172 and the bearing 194
between the connecting rod 170 and the crankshaft 196, which includes
a corresponding oil passageway 198. The oil passageway 192 may include
an enlarged portion 193 that has the affect of giving more time
for the oil to pass from the crankshaft 196 through the bearing
194. This may be accomplished by countersinking the crankshaft 196
and the bearing 194, as well as the connecting rod 170.
[0063] In this embodiment, pressurized oil from the crankshaft
passageway 198 passes through the rod passageway 192 to the wrist
pin 172, which is sealed at its ends 200. From the wrist pin 172,
the pressurized oil passes through the piston 168 via the oil passageways
188 formed therein and thence through each of the ring passageways
190 to the bearings 186 in each of the rings 180, 182. A gap above
and below the rings with respect to the pistons 168 is made small
enough to trap the oil and force each of the rings 180, 182 against
a cylinder wall. Notches in the rings 180, 182 (L-shaped notches
66, 68 described above) are urged to close together, forcing oil
to move around the ring bearings 186. Oil is then collected by the
oil ring 184 where it passes through a ring passageway 208 and holes
202 formed in the groove 178 into the oil passageway 122. The advantages
of this embodiment of the invention is to direct cooler and cleaner
oil to the ring bearings. In addition, contaminant buildup is reduced
above and below the rings 180, 182, 184. In addition, increased
pressure of the ring against the wall through all four cycles of
the piston stroke enhances performance.
[0064] Referring to FIGS. 15-16, in an alternative embodiment,
the wrist pin 172 includes grooves 204a-204c. The ends 200 of the
wrist pin 172 may be plugged or sealed by means of threaded plugs
inserted in the ends 200. Apertures 206a-206c pass through the wall
of the wrist pin 172 into the grooves 204a-204c. The groove 204b
aligns with the oil passageway 192 to allow oil to enter the wrist
pin 172. Grooves 204a, 204c align with oil passageways 188 to allow
oil to flow from the wrist pin 172 to the grooves 174, 176. As in
the embodiment of FIG. 13, oil drains through the apertures 164
in groove 178 into the passageways 122 formed in the piston.
[0065] The size of the rings 180, 182, 184 may be varied to control
the distribution and flow of oil at the boundary between the piston
and cylinder. For example, in one embodiment the top rim 5 of ring
180 is slightly larger in diameter than the bottom rim 6 of ring
180 the top and bottom rims 5, 6 of rings 182, 184. The larger top
rim 5 of the ring 180 is not hardened in some embodiments such that
the larger rim 5 of the ring 180 will wear down to conform to the
walls of the cylinder.
[0066] In the preferred embodiment, top rim 5 of ring 180 has a
diameter such that the gap between the rim 5 and the cylinder wall
is about 1/50,000 to 1/100,000 inch. The bottom rim 6 of ring 180
and both rims 5, 6 of rings 182, 184 have a diameter such that there
is about a 1/5,000 in. gap between the rims 5, 6 and the walls of
the cylinder.
[0067] All of the above U.S. patents, U.S. patent application publications,
U.S. patent applications, foreign patents, foreign patent applications
and non-patent publications referred to in this specification and/or
listed in the Application Data Sheet, are incorporated herein by
reference, in their entirety.
[0068] From the foregoing it will be appreciated that, although
specific embodiments of the invention have been described herein
for purposes of illustration, various modifications may be made
without deviating from the spirit and scope of the invention. Accordingly,
the invention is not limited except as by the appended claims.
[0069] While the preferred embodiment of the invention has been
illustrated and described, as noted above, many changes can be made
without departing from the spirit and scope of the invention. Accordingly,
the scope of the invention is not limited by the disclosure of the
preferred embodiment. Instead, the invention should be determined
entirely by reference to the claims that follow.
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