Abstract
An actuator assembly for use in conjunction with a pneumatic valve
assembly of the type which includes an airway having an inlet port,
an outlet port, and a valve disposed within the airway and configured
to be moved between an open position and a closed position, comprises
a first actuator coupled to the valve for moving the valve between
the open position and the closed position in a first operational mode,
and a second actuator coupled to the valve for opening the valve in
a second operational mode.
Claims
1. An actuator assembly for use in conjunction with a pneumatic valve
assembly of the type which includes an airway having an inlet port,
an outlet port, and a valve disposed within the airway and configured
to be moved between an open position and a closed position, the actuator
assembly comprising: a first actuator coupled to the valve for moving
the valve between the open position and the closed position when in
a first operational mode; and a second actuator coupled to the valve
for opening the valve when in a second operational mode.
2. An actuator assembly according to claim 1 wherein air flows
into the inlet port in said first operational mode, and substantially
no air flows into the inlet port in said second operational mode.
3. An actuator assembly according to claim 1 wherein said second
actuator is configured to open the valve to an intermediate position
between said open position and said closed position.
4. An actuator assembly according to claim 3 wherein said intermediate
position is a slightly open position sufficient to prevent the accumulation
of water within the airway.
5. An actuator assembly according to claim 3 wherein the pneumatic
valve assembly includes a valve linkage coupled to the valve and
wherein said first actuator and said second actuator are coupled
to the valve linkage.
6. An actuator assembly according to claim 5 wherein said actuator
assembly comprises a first housing for said first actuator and said
second actuator.
7. An actuator assembly according to claim 6 wherein said first
housing comprises a first pneumatic chamber and a second pneumatic
chamber and wherein said second actuator is configured to place
the valve in said intermediate position when the pressure within
said first pneumatic chamber and said second pneumatic chamber is
substantially equal.
8. An actuator assembly according to claim 7 wherein said first
actuator comprises: a diaphragm assembly coupled to the valve linkage
and configured for movement within said first housing, said diaphragm
assembly separating said first pneumatic chamber and said second
pneumatic chamber; and a first spring disposed within said first
housing for biasing said diaphragm assembly in a first direction
corresponding to the closed position of the valve.
9. An actuator assembly according to claim 8 wherein said second
actuator comprises: a second housing fixedly coupled to said first
housing and having an aperture therethrough; a plunger partially
disposed within said second housing and configured to translate
relative to said second housing between an extended position and
a retracted position; and a second spring disposed within said second
housing for biasing said plunger toward said extended position,
said plunger engaging said diaphragm assembly when the valve is
proximate the closed position.
10. An actuator assembly according to claim 9 wherein said second
spring is compressed when the valve is in the closed position.
11. An actuator assembly according to claim 10 wherein the force
of expansion of said second spring exceeds the force of expansion
of said first spring.
12. An actuator assembly according to claim 11 further comprising
an adjustment mechanism coupled to said first housing and to said
second housing for adjusting the position of said second actuator
within said first housing.
13. A pneumatic valve assembly, comprising: an airway having an
inlet port and an outlet port; a valve disposed within said airway
between said inlet port and said outlet port, said valve configured
to move between an open position and a closed position; a valve
linkage having a first section coupled to said valve and a second
section, said valve linkage configured to translate relative to
said valve so as to move said valve between said open position and
said closed position; and an actuator assembly coupled to said second
section and configured to translate said valve linkage, comprising:
a first actuator coupled to said valve for moving said valve between
said open position and said closed position in a first operational
mode; and a second actuator coupled to said valve for opening said
valve in a second operational mode.
14. An actuator assembly according to claim 13 wherein said second
actuator is configured to open said valve to an intermediate position
between said open position and said closed position.
15. An actuator assembly according to claim 14 wherein said intermediate
position is a slightly open position sufficient to prevent the accumulation
of water within said airway.
16. An actuator assembly according to claim 14 wherein said actuator
assembly further comprises a first housing for said first actuator
and said second actuator.
17. An actuator assembly according to claim 16 wherein said first
housing comprises a first pneumatic chamber and a second pneumatic
chamber and wherein said second actuator is configured to place
said valve in said intermediate position when the pressure within
said first pneumatic chamber and said second pneumatic chamber is
substantially equal.
18. An actuator assembly according to claim 17 wherein said first
actuator comprises: a diaphragm assembly coupled to said valve linkage
and configured for movement within said first housing and separating
said first pneumatic chamber and said second pneumatic chamber;
and a first spring disposed within said first housing for biasing
said diaphragm assembly in a first direction corresponding to said
closed position of said valve.
19. An actuator assembly according to claim 18 wherein said second
actuator comprises: a second housing fixedly coupled to said first
housing and having an aperture therethrough; a plunger partially
disposed within said second housing and configured to translate
relative to said second housing between an extended position and
a retracted position; and a second spring disposed within said second
housing for biasing said plunger toward said extended position,
said plunger engaging said diaphragm assembly when said valve is
proximate said closed position.
20. An actuator assembly according to claim 19 wherein said second
spring is configured to be compressed when said valve is in said
closed position.
21. An actuator assembly according to claim 20 wherein the force
of expansion of said second spring exceeds the force of expansion
of said first spring.
22. An actuator assembly according to claim 21 further comprising
an adjustment mechanism coupled to said first housing and to said
second housing for adjusting the position of said second actuator
within said first housing.
23. An actuator assembly for use in conjunction with a pneumatic
valve assembly of the type which includes an airway having an inlet
port; an outlet port; a valve disposed within the airway and configured
to be moved between an open position and a closed position; and,
a valve linkage having a first section coupled to the valve and
a second section, the valve linkage configured to translate relative
to the valve so as to move the valve between the open position and
the closed position, the actuator assembly comprising: a first housing
coupled to the body of said airway and having an aperture therethrough
configured to slidably receive said valve linkage; a first actuator
substantially disposed within said first housing, said first actuator
comprising: a diaphragm assembly coupled to the second section and
configured to move within said first housing so as to translate
the valve linkage when air flows into the inlet port; and a first
spring for biasing said diaphragm assembly in a first direction
corresponding to the closed position of the valve; and a second
actuator substantially disposed within said first housing, said
second actuator comprising: a second housing fixedly coupled to
said first housing and having an aperture therethrough; a plunger
partially disposed within said second housing and configured to
pass through said aperture of said second housing and translate
relative to said second housing between an extended position and
a retracted position, said plunger engaging said diaphragm assembly
when the valve is proximate the closed position; and a second spring
disposed within said second housing for biasing said plunger toward
said extended position and configured to extend said plunger and
move said diaphragm assembly in said first direction when substantially
no air flows into the inlet port
24. An actuator assembly according to claim 23 wherein said second
actuator is configured to open the valve to an intermediate position
between the open position and the closed position.
25. An actuator assembly according to claim 24 wherein said intermediate
position is a slightly open position sufficient to prevent the accumulation
of water within the airway.
26. An actuator assembly according to claim 25 wherein said first
housing comprises a first pneumatic chamber and a second pneumatic
chamber and wherein said second actuator is configured to place
said valve in said intermediate position when the pressure within
said first pneumatic chamber and said second pneumatic chamber is
substantially equal.
27. An actuator assembly according to claim 26 wherein the force
of expansion of said second spring exceeds the force of expansion
of said first spring.
28. An actuator assembly according to claim 27 further comprising
an adjustment mechanism coupled to said first housing and to said
second housing for adjusting the position of said second actuator
within said first housing.
Description
TECHNICAL FIELD
[0001] The present invention relates generally to a pneumatic valve
assembly, and more specifically to an anti-icing, pneumatic actuator
assembly particularly suited for use in conjunction with an aircraft's
air turbine starter control valve assembly.
BACKGROUND OF THE INVENTION
[0002] Pneumatic valves configured to be positioned within an airway
and capable of opening to permit airflow and closing to obstruct
airflow are well-known. When such valves close, moisture formed
by condensation may become trapped between the valve plate and the
interior of the airway. If the trapped moisture freezes, opening
the valve may be impeded or even prevented (valve icing).
[0003] Valve icing is of concern in air turbine starter (ATS) valve
assemblies used to initiate aircraft turbine engine rotation. When
the ATS flow control valve is closed, condensation may be trapped
between the flow control valve plate and airway's interior. This
may be problematic after engine shutdown in low temperature environments
(i.e. at or below freezing) because the collected water could freeze
and valve icing could result. An iced ATS control valve may not
open when commanded and consequently delay or prevent engine start
and takeoff. Though the iced valve may be replaced or de-iced (e.g.
heated), it is preferable to avoid the problem by preventing valve
icing.
[0004] From the above, it should be appreciated that it would be
desirable to provide a pneumatic valve assembly that minimizes the
likelihood of valve icing.
BRIEF SUMMARY
[0005] According to an aspect of the invention there is provided
an actuator assembly for use in conjunction with a pneumatic valve
assembly of the type which includes an airway having an inlet port,
an outlet port, and a valve disposed within the airway and configured
to be moved between an open position and a closed position. The
actuator assembly comprises a first actuator coupled to the valve
for moving the valve between the open position and the closed position
in a first operational mode, and a second actuator coupled to the
valve for opening the valve in a second operational mode.
[0006] Other independent features and advantages of the preferred
actuator assembly and corresponding pneumatic valve assembly will
become apparent from the following detailed description, taken in
conjunction with the accompanying drawings which illustrate, by
way of example, the principles of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] FIGS. 1A-1C are schematic diagrams of a pneumatic valve
assembly including a known pneumatic valve actuator;
[0008] FIGS. 2A-2C are schematic diagrams of a valve assembly similar
to that depicted in FIGS. 1A-1C including the inventive pneumatic
valve actuator assembly;
[0009] FIGS. 3 and 4 are isometric cut-away and cross-sectional
views, respectively, of the inventive valve actuator assembly in
accordance with an exemplary embodiment of the present invention;
and
[0010] FIG. 5 is a cross-sectional view of the low-pressure valve
opener and valve closed stop adjustment of the valve actuator assembly
depicted in FIGS. 3 and 4.
DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT
[0011] The following detailed description of the invention is merely
exemplary in nature and is not intended to limit the invention or
the application and uses of the invention. Furthermore, there is
no intention to be bound by any theory presented in the preceding
background of the invention or the following detailed description
of the invention. In this regard, before proceeding with the detailed
description, it should be appreciated that the present invention
is not limited to use in conjunction with a specific type of valve.
Thus, although the present invention is, for convenience of explanation,
depicted and described as being implemented in a pneumatically-operated
butterfly valve such as that employed within an air turbine starter,
it should be appreciated that it can be implemented in numerous
other types of pneumatic valves, and in various other devices and
environments in which pneumatic valves are used.
[0012] FIGS. 1A-1C are schematic diagrams of a valve assembly 10
(e.g. an ATS valve assembly) configured to control the flow of pressurized
air through an airway 14 having an inlet port 16 and an outlet port
18. A flow control valve plate 20 is disposed within airway 14 and
is configured to close (FIGS. 1A and 1C) and open (FIG. 1B). When
closed, flow control valve plate 20 substantially prevents airflow
received at inlet port 16 (represented in FIGS. 1A and 1B by arrow
22) from flowing through airway 14 and to outlet port 18.
[0013] Valve assembly 10 is configured such that valve-plate 20
remains closed until the ATS system enters its operational mode;
i.e. (1) air flows into inlet port 16, and (2) the valve is commanded
to open. After opening, valve plate 20 will remain open until (1)
air no longer flows into port 16, or (2) the valve is commanded
to close. It should be appreciated that, although depicted in the
illustrations as a butterfly valve, valve plate 20 may be one of
a variety of types of valves useful to selectively isolate an upstream
pressurized fluid source from a downstream component.
[0014] For clarity, valve assembly 10 is described as comprising
only two valves, an airflow router valve 32 and a main flow control
valve 34. As is well-known, however, other types of valves (e.g.
reference pressure valves) and other types of components (e.g. filters)
may be employed within such a valve assembly. Valves 32 and 34 are
fluidly coupled to each other and to airway 14 via four ducts, 42,
44, 46, and 48. Additionally, router valve 32 is fluidly coupled
to ambient air by way of a vent 38.
[0015] Airflow router valve 32 directs the flow of air within and
through two pneumatic chambers 50 and 52 contained therein. Valve
32 is bi-stable and may be remotely switched between two routing
modes: a first routing mode (FIG. 1A), wherein chamber 50 directs
airflow from duct 42 to duct 44, and chamber 52 directs airflow
from duct 48 to vent 38; and a second routing mode (FIG. 1B), wherein
chamber 50 directs airflow from duct 44 to duct 46, and chamber
52 directs airflow from duct 42 to duct 48.
[0016] Remote actuation of airflow router valve 32 may be accomplished
by, for example, energizing or de-energizing a solenoid 37. Solenoid
37 may be coupled to a shaft 35, which is, in turn, coupled to a
first stopper and a second spherical stopper (not shown) disposed
within chamber 50 and 52, respectively. Solenoid 37, shaft 35, and
the stoppers may be biased by a spring (also not shown) toward the
first routing mode (FIG. 1A). When remotely triggered (i.e. energized),
solenoid 37 compresses the spring and moves shaft 35 and the stoppers
into the second routing mode (FIG. 1B). Valve 32 may then be switched
back to the first routing mode (FIG. 1A) by de-energizing solenoid
37. In this way, airflow router valve 32 allows the route of air
flowing therethrough to be remotely controlled.
[0017] Airflow router valve 32 is fluidly coupled to flow control
valve 34 via ducts 44 and 48. More specifically, flow control valve
34 comprises an actuator 60 having two pneumatic compartments 54
and 56 that are fluidly coupled to compartments 50 and 52 of airflow
router valve 32, respectively, by way of ducts 44 and 46, respectively.
As will be more fully explained below, the pressure differential
between the compartments of actuator 60 controls the movement and
positioning of valve plate 20. This pressure differential, in turn,
depends upon the routing mode of airflow router valve 32.
[0018] Main flow control valve 34 comprises valve plate 20, a valve
plate linkage in the form of a translational shaft 62, a shaft-plate
link 64, and an actuator 60. Translational shaft 62 has a first
section 63 disposed within actuator 60, and a second section 65
that passes through an aperture 66 provided through the body of
airway 14. Second section 65 may be hingedly coupled to shaft-plate
link 64, which may be, in turn, fixedly coupled to valve plate 20.
The end of first section 63 is coupled to a diaphragm assembly 82
that separates pneumatic chamber 56 from pneumatic chamber 54.
[0019] Diaphragm assembly 82 moves within actuator 60 in response
to the pressure differential between chambers 56 and 54 in the well-known
manner. The movement of diaphragm assembly 82 causes second section
65 to translationally move away from or retract towards aperture
66. Such translational movement of shaft 62 rotates shaft-plate
link 64, which opens or closes valve plate 20. More specifically,
when second section 65 moves to the right with respect to aperture
66 (i.e. shaft extension), shaft-plate link 64 rotates in a first
direction and valve plate 20 opens. When second section 65 retracts
toward aperture 66 (i.e. shaft retraction), shaft-plate link 64
rotates in a second, opposite direction and valve plate 20 closes.
Spring 98, disposed within flow control valve 34, biases diaphragm
assembly 82 such that, when there is little to no pressure differential
between chambers 54 and 56, second section 65 is retracted and valve
plate 20 is closed.
[0020] The pressure differential between compartments 54 and 56
determines the translational movement of shaft 62 in the following
way. When the pressure in chamber 54 and spring 98 combine to create
a force on diaphragm assembly 82 greater than the force thereon
created by the pressure within chamber 56, shaft 62 retracts and
valve plate 20 closes. For this reason, chamber 54 may be referred
to as a closing chamber. Conversely, when the pressure within chamber
56 creates a greater force on diaphragm assembly 82 than does the
combination of the pressure within chamber 54 and spring 98, shaft
62 extends and valve plate 20 opens. For this reason, chamber 56
may be referred to as an opening chamber.
[0021] As illustrated in FIG. 1C, in its non-operational mode,
little or no air is received at inlet port 16 (e.g. in the case
of an ATS valve assembly prior to system initialization), and valve
plate 20 is closed. In its operational mode, air is supplied to
inlet port 16 (e.g. in the case of an ATS valve assembly after system
initialization), and valve plate 20 remains closed until commanded
to open by switching the routing mode of airflow router valve 32
(i.e. from the first routing mode illustrated in FIG. 1A to the
second routing mode illustrated in FIG. 1B) as, for example, by
energizing solenoid 37. This change in routing modes will (1) permit
air to flow out of closing chamber 54, through ducts 44 and 46,
and into a downstream portion of airway 14; and, (2) permit air
to flow from an upstream portion of airway 14, through duct 42 and
44, into opening chamber 56. Opening chamber 56 thus becomes pressurized
relative to closing chamber 54. This results in diaphragm assembly
82 moving to the right thus extending shaft 62 and opening valve
plate 20.
[0022] Valve plate 20 will remain open until (1) air is no longer
received at inlet port 16, or (2) it is commanded closed by switching
(e.g. with solenoid 37) the routing mode of airflow router valve
32 (i.e. from the second routing mode illustrated in FIG. 1B to
the first routing mode illustrated in FIG. 1A). Changing the routing
mode of airflow router 32 as just described permits (1) air to flow
out of opening chamber 56, through duct 48, through vent 38, and
to ambient air; and, (2) air to flow from an upstream portion of
airway 14, through ducts 42 and 44, and into closing chamber 54.
Closing chamber 54 thus becomes pressurized relative to opening
chamber 56. This results in diaphragm assembly 82 to the left retracting
shaft 62 and closing valve plate 20.
[0023] As previously mentioned, when a pneumatic valve is closed,
water may become trapped between the valve plate and the airway's
interior and valve icing may occur. FIG. 1C illustrates this problem
of valve icing. As can be seen, condensation 30 collects and is
frozen at the interface of valve plate 20 and the interior of airway
14. As will be more fully explained hereinbelow, the present invention
mitigates this problem by opening, preferably only slightly, the
valve plate when substantially no air is received by inlet port
16 (e.g. in the case of an ATS starter control valve assembly after
engine shutdown).
[0024] As previously mentioned, in actuator assembly 60, the movement
of diaphragm assembly 82 and shaft 62 depends upon the pressure
differential between closing chamber 54 and opening chamber 56.
More specifically, three forces may act on diaphragm assembly 82
at any given time: (1) the force exerted by air within chamber 54,
(2) the force exerted by air within chamber 56, and (3) the force
exerted by spring 98. When the cumulative force exerted by spring
98 and the air within chamber 54 is greater than that exerted by
the air within chamber 56, diaphragm assembly 82 moves to the left,
shaft 62 retracts, and valve plate 20 closes (FIGS. 1A and 1C).
Conversely, when the cumulative force exerted by spring 98 and the
air within chamber 54 is less than that exerted by the air within
chamber 56, diaphragm assembly 82 moves to the right, shaft 62 extends,
and valve plate 20 opens (FIG. 1B).
[0025] FIGS. 2A-2C are schematic diagrams of a valve assembly 11.
Valve assembly 11 differs from valve assembly 10 in that the known
actuator 60 has been replaced with an exemplary embodiment of the
inventive actuator assembly 70, which comprises a first or primary
actuator and a second or secondary actuator to be more fully described
hereinbelow. As may be most fully appreciated by comparing FIGS.
1A and 1B to FIGS. 2A and 2B, respectively, valve assembly 11 and
actuator assembly 70 function in substantially the same way as do
valve assembly 10 and actuator 60 when airflow is received at inlet
port 16 (i.e. its operational mode). As this has been described
in detail above, the following focuses on the way in which the secondary
actuator of actuator assembly 70 opens, preferably slightly, valve
plate 20 when little to no air is received at inlet port 16 (i.e.
its operational mode) and, consequently, when the pressure within
chamber 54 and chamber 56 is approximately equal. When valve plate
20 is slightly opened, moisture will not collect at the valve plate/airway
body interface and valve icing is avoided.
[0026] As can be seen in FIGS. 3 and 4, which are isometric and
cross-sectional views, respectively, actuator assembly 70 comprises
housing 72 including a housing cap 74. Actuator assembly 70 has
a first inner surface 76 (identified in FIG. 4) and, substantially
opposite thereto, a second inner surface 78. Housing cap 74 is coupled
to the body of housing 72 by way of a plurality of fasteners 80.
A diaphragm assembly 82 comprises a first section 84 and a second
section 86, which cooperate to form a piston-enclosure 90. Diaphragm
88 has an outer lip 92 that is coupled to housing 72 between cap
74 and the body of housing 72, and an inner lip 94 that is coupled
between first section 84 and second section 86 by a plurality of
fasteners 96.
[0027] Diaphragm assembly 82 further includes a shaft-receiving
cavity 100 configured to receive (e.g. threadably) translational
shaft 62 (FIGS. 2A, 2B, and 2C). Shaft 62 passes through an aperture
102 provided in housing 72. The diaphragm assembly biasing spring
98 is mounted within housing 72 and is compressed between section
86 of diaphragm assembly 82 and surface 78 of housing 72. As previously
alluded to, spring 98 biases diaphragm assembly 82 toward housing
cap 74 and consequently biases shaft 62 retracted and valve plate
20 closed.
[0028] Diaphragm assembly 82 divides the interior of housing 72
into a closing chamber 54 and an opening chamber 56. Closing chamber
54 is defined by surface 78 of housing 72 and section 86 of diaphragm
assembly 82, and opening chamber is defined by surface 76 of housing
cap 74 and section 84 of diaphragm assembly 82. Closing chamber
54 and opening chamber 56 fluidly communicate with the rest of pneumatic
valve assembly 11 via ducts 44 and 48 (FIGS. 2A, 2B, and 2C), respectively.
Ducts 44 and 48 are fluidly coupled to chambers 54 and 56, respectively,
by way of ports 104 and 106, respectively.
[0029] The position at which diaphragm assembly 82 may be closest
to housing cap 74 (i.e. the valve closed diaphragm position) is
determined by an adjustment mechanism in the form of a valve closed
stop adjustment 108, which positions a second actuator in the form
of a low-pressure valve opener 110 within actuator assembly 70.
Valve closed stop adjustment 108 and low-pressure valve opener 110
are shown in more detail in FIG. 5.
[0030] Referring to FIG. 5, it can be seen that valve closed stop
adjustment 108 includes an externally-threaded shaft 114 comprising
a first end having a cavity 140 therein and a second end in the
form of a stop plate 116. It should be noted that pressure must
be applied to closing chamber 54 to adjust the closed stop. The
first end of shaft 114 is coupled (e.g. threadably) to cap 74 by
means of an internally-threaded jam nut 118 and a washer 120. The
first end of shaft 114 may be accessible from the exterior of the
pneumatic valve assembly so that valve-closed stop adjustment 108
may be manipulated (i.e. rotated) to adjust the distance between
surface 143 and surface 76 of cap 74, as indicated in FIG. 5 by
arrow 142. For example, with jam nut 118 removed, shaft 114 may
be turned with, for example, a wrench tool to adjust the distance
between surface 143 and surface 76 and therefore the position of
low-pressure valve opener 110 within actuator assembly 70. This
will adjust the degree to which the valve will be closed. The disposition
of low pressure valve opener 110 within actuator assembly 70 also
controls the valve closed diaphragm assembly position and thus the
closed position of flow control valve plate 20 (FIG. 2A) when little
to no air is received at inlet port 16 (FIG. 2C).
[0031] Low-pressure valve opener 110 comprises a housing 122, a
spring 124, and a plunger 126. Housing 122 is fixedly coupled to
valve-closed stop adjustment 108. Plunger 126 is disposed partially
within housing 122 and has an elongated portion 128 that extends
through an aperture 130 provided in housing 122. Plunger 126 comprises
an extension 134 and a cuff 136. Plunger 126 may slide longitudinally
(i.e. left or right) relative to housing 122. The range of motion
for plunger 126, which is represented by arrow 132 in FIG. 5, is
limited (1) by the abutment of extension 134 against stop plate
116 when plunger 126 is fully retracted, and (2) by the abutment
of cuff 136 against an inner wall 138 of housing 122 when plunger
126 is fully extended as shown in FIG. 5.
[0032] Referring again to FIG. 2B, it can be seen that, when shaft
62 is extended, plunger 126 does not abut diaphragm assembly 82.
In contrast, it can be seen in FIGS. 2A and 2C, that plunger 126
does abut diaphragm assembly 82 when shaft 62 is fully retracted.
For diaphragm assembly 82 to fully move into valve closed diaphragm
assembly position, the cumulative force exerted on assembly 82 by
spring 98 and the pressure within chamber 54 must be greater than
the cumulative force exerted on assembly 82 by spring 124 and the
pressure within chamber 56. As illustrated in FIG. 2A, when in the
valve closed diaphragm position, diaphragm assembly 82 contacts
plunger 126 causing it to retract and thereby compress spring 124.
[0033] Unlike the situation in FIG. 2A, FIG. 2C shows assembly
11 when substantially no air is received by inlet port 16 and the
pressure within pneumatic chambers 56 and 54 is substantially equal.
In this condition, spring 124 is opposed primarily by spring 98.
Spring 124 is chosen such that its force of expansion is slightly
greater than that of spring 98. Thus, when the pressure differential
between chambers 54 and 56 is sufficiently minimal (for example,
in the case of an ATS valve assembly, after the system is shut-down
and the pressure within both chambers is substantially equal to
ambient pressure), spring 124 expands thereby extending plunger
126, which contacts diaphragm assembly 82 and pushes it to the right.
This results in the slight compression of spring 98, the slight
extension of shaft 62, and the slight opening of valve plate 20
as is shown in FIG. 2C thus discouraging the accumulation of condensation.
The degree to which valve plate 20 is opened is dependent in part
on the position of low pressure valve opener 110 within actuator
assembly 70. Valve plate 20 will remain slightly opened until (1)
solenoid 37 is de-energized, (2) air is again received by inlet
port 16, and (3) a sufficient pressure differential is created between
chambers 54 and 56. When all these conditions are met (e.g. FIG.
2A), diaphragm assembly 82 will move back into the valve closed
diaphragm assembly position, shaft 62 will fully retract, and valve
plate 20 will close.
[0034] While the invention has been described with reference to
a preferred embodiment, it will be understood by those skilled in
the art that various changes may be made and equivalents may be
substituted for elements thereof without departing from the scope
of the invention. It should be appreciated that, although the preferred
embodiment of the inventive pneumatic valve assembly is configured
to slightly open the valve plate to prevent valve icing, the valve
assembly may be configured to open the valve plate to any degree
providing that the opening is sufficient to prevent the collection
of water. In addition, many modifications may be made to adapt to
a particular situation or material to the teachings of the invention
without departing from the essential scope thereof. Therefore, it
is intended that the invention not be limited to the particular
embodiment disclosed as the best mode contemplated for carrying
out this invention, but that the invention will include all embodiments
falling within the scope of the appended claims. |