Abstract
A pneumatic pogo stick is comprised of an elongate cylindrical housing
which forms a cylinder. The housing is formed from a clear polycarbonate
plastic. A top cap is attached to one end of the housing to form the
top of an air chamber. A plastic piston, slidable within the cylinder,
forms the bottom of the air chamber. An elongate shaft is coupled
to the bottom of the piston and is moveable therewith, extending from
the distal end of said housing as the piston moves within the cylinder.
A bottom bracket assembly is attached to the bottom of the housing
and a bushing for maintaining the lateral position of the shaft relative
to the housing is attached to the bottom bracket assembly. The bushing
prevents the shaft from rotating relative to the housing. User foot
supports are also attached to the bottom bracket for supporting the
feet of the user and handle bars are attached to the top cap for grasping
with the hands of a user.
Claims
What is claimed is:
1. A pneumatic pogo stick, comprising: an elongate cylindrical
housing having a proximal end and a distal end forming a cylinder,
said elongate cylindrical housing formed from plastic; a top cap
attached proximate the proximal end of the housing; a piston slidable
within the cylinder and forming a substantially air tight chamber
between the piston, cylinder and top cap; an elongate shaft coupled
to said piston and moveable therewith extending from said distal
end of said housing; a bottom bracket assembly attached proximate
the bottom of the housing; a guide for maintaining the lateral position
of the shaft relative to the housing as the shaft moves with the
piston; at least one user foot support coupled to the bottom bracket
assembly; and at least one hand grip member coupled to said top
cap.
2. The pogo stick of claim 1, wherein said housing is formed from
an at least partially transparent plastic material to allow viewing
of the piston therein.
3. The pogo stick of claim 1, wherein said top cap is comprised
of an insertion portion and a clamping portion, said insertion portion
configured for inserting into the housing and attaching thereto
and said clamping portion configured for receiving and clamping
a handle member thereto.
4. The pogo stick of claim 3, wherein said insertion portion includes
a plurality of radially spaced bores for receiving a plurality of
threaded fasteners for attaching the top cap to the housing.
5. The pogo stick of claim 3, wherein said top cap includes at
least one port for receiving a valve mechanism therein to allow
pre-pressurization of the chamber.
6. The pogo stick of claim 1, further including a plate portion
attached to said elongate shaft and said piston is attached to said
plate portion.
7. The pogo stick of claim 1, wherein said piston is formed from
plastic.
8. The pogo stick of claim 1, wherein said elongate shaft has a
non-circular cross-section, and said guide comprises a bushing having
a similarly shaped non-circular bore for receiving the elongate
shaft therein and substantially preventing rotation of the elongate
shaft relative to the bushing.
9. The pogo stick of claim 1, wherein said bottom bracket assembly
and said at least one foot support are integrally formed.
10. The pogo stick of claim 1, wherein said bottom bracket includes
a plurality of radially spaced bores for receiving a plurality of
threaded fasteners for attaching the bottom bracket proximate to
the distal end of the housing.
11. The pogo stick of claim 1, further including an air filter
positioned between the bottom bracket and the piston.
12. The pogo stick of claim 1, further including a resilient pad
for absorbing the shock of the piston against the bottom bracket.
13. The pogo stick of claim 1, wherein a diameter of said housing
is approximately two inches to four inches in diameter.
14. The pogo stick of claim 1, wherein the compression ratio of
the volume of air in the chamber before it is compressed divided
by the volume of air in the chamber at maximum compression is approximately
2.5:1 to 4.5:1.
15. A pneumatic pogo stick, comprising: an elongate cylindrical
housing having a proximal end and a distal end forming a cylinder,
said elongate cylindrical housing formed from an at least partially
transparent plastic; a top cap attached proximate the proximal end
of the housing, the top cap having an attachment portion for attaching
to the housing; handle bars attached to the top cap for grasping
by a user; a piston assembly slidable within the cylinder and forming
a substantially air tight chamber between the piston, cylinder and
top cap; an elongate shaft having a non-circular cross-section coupled
to said piston and moveable therewith extending from said distal
end of said housing; a bottom bracket assembly attached proximate
the bottom of the housing; a bushing attached to the bottom bracket,
said bushing defining an aperture of a non-circular shape similar
to that of the elongate shaft for maintaining the lateral and rotational
position of the shaft relative to the housing as the shaft moves
with the piston; a pair of user foot supports coupled to the bottom
bracket assembly; and a pair of handle bars attached to the top
cap for grasping by a user.
16. The pogo stick of claim 15, wherein said top cap is comprised
of an insertion portion and a clamping portion, said insertion portion
configured for inserting into the housing and attaching thereto
and said clamping portion configured for receiving and clamping
said pair of handle bars.
17. The pogo stick of claim 16, wherein said insertion portion
includes a plurality of radially spaced bores for receiving a plurality
of threaded fasteners for attaching the top cap to the housing.
18. The pogo stick of claim 16, wherein said top cap includes at
least one port for receiving a valve mechanism therein to allow
pre-pressurization of the chamber.
19. The pogo stick of claim 15, further including a plate portion
attached to said elongate shaft, said piston attached to said plate
portion.
20. The pogo stick of claim 15, wherein said piston is formed from
plastic.
21. The pogo stick of claim 15, wherein said bottom bracket assembly
and said at least one foot support are integrally formed.
22. The pogo stick of claim 15, wherein said bottom bracket includes
a plurality of radially spaced bores for receiving a plurality of
threaded fasteners for attaching the bottom bracket proximate to
the distal end of the housing.
23. The pogo stick of claim 15, further including an air filter
positioned between the bottom bracket and the piston.
24. The pogo stick of claim 15, further including a resilient pad
for absorbing the shock of the piston against the bottom bracket.
25. The pogo stick of claim 15, wherein a diameter of said housing
is approximately two to four inches in diameter.
26. The pogo stick of claim 15, wherein the compression ratio of
the volume of air in the chamber before it is compressed divided
by the volume of air in the chamber at maximum compression is approximately
2.5:1 to 4.5:1.
27. The pogo stick of claim 15, further comprising a U-cup seal
associated with said piston for forming a seal between said piston
and said cylinder.
Description
CROSS-REFERENCE TO RELATED APPLICATION
[0001] The present application claims priority to U.S. Provisional
Patent Application Serial No. 60/335,524 filed on Oct. 19, 2001.
BACKGROUND
[0002] 1. Field of the Invention
[0003] The present invention related generally to a pogo stick,
and more specifically, to a pneumatic pogo stick that utilizes lightweight
and durable materials to maximize the performance and reliability
of a pneumatic pogo stick.
[0004] 2. Background of the Invention
[0005] A conventional pogo stick utilizes a coil spring within
a hollow tube housing to create an upward force when compressed
by a user to propel the user in an upward direction. In order to
get more lift than can be provided with a coil spring and without
increasing the weight of the pogo stick itself, it has been recognized
in the art that an air filled cylinder/piston arrangement can produce
increased propulsion or lift for the same length of stroke. Some
have gone so far as incorporating engine power in order to increase
lift and provide a powered jumping stick.
[0006] Various attempts have been made in the art to provide pneumatic
pogo sticks. For example, PCT Application WO9961111 discloses an
air-type pogo stick which includes an air cylinder to which foot-boards
are attached in a body. The air cylinder has a valve through which
a user can regulate air. The pogo stick is simultaneously worked
by both air pressure power and vacuum power created in the upper
and lower part of the piston in the cylinder respectively when exerted
by an outside force. Such a pogo stick, however, has many shortcomings
in both construction and functionality and fails to address any
of the problems encountered when attempting to use compressed air
as a spring, such as smoothness of rebound.
[0007] A similar dual chamber jumping device is disclosed in U.S.
Pat. No. 4,632,371 in which a working cylinder provides a working
chamber containing a mass of gas. A gas exchange chamber is fixed
with respect to the working cylinder. An exchange passage connects
the working chamber and the gas chamber. A gas exchange valve is
provided in the exchange passage. An exchange operating handle is
provide separate from the plunger. Such a device is overly complicated
and requires multiple complex parts for assembly and operation.
Furthermore, such a device is relatively heavy and therefor decreases
the lift capabilities of such a device.
[0008] Thus, it would be advantageous to provide a pneumatic pogo
stick that is of relatively lightweight construction, durable, safe,
simple, and reliable in operation.
[0009] It would be a further advantage of the present invention
to provide a pneumatic pogo stick that provides a relatively smooth
ride especially at the bottom of the compression cycle to prevent
jarring of the rider.
[0010] It would be a further advantage of the present invention
to provide a pneumatic pogo stick that allows a user to view the
internal components of the pogo stick for verification of the integrity
of the working parts.
[0011] It would be yet a further advantage of the present invention
to provide a pneumatic pogo stick that is capable of smoothly propelling
a user several feet off the ground.
[0012] It would be still a further advantage of the present invention
to provide a pneumatic pogo stick that is easier to maneuver than
other pogo sticks known in the art and that can be easily adjusted
to accommodate users of various weights and abilities.
[0013] These and other advantages will become apparent from a reading
of the following summary of the invention and description of the
illustrated embodiments in accordance with the principles of the
present invention.
SUMMARY OF THE INVENTION
[0014] The present invention comprises a pogo stick that utilizes
a pneumatic spring. The pogo stick of the present invention includes
a piston/cylinder with user graspable handles attached or coupled
relative to the top of the cylinder and an elongate shaft attached
to the bottom of the piston. When a user compresses air in the cylinder
by jumping on foot supports attached or coupled relative thereto,
the piston compresses air inside the cylinder. Thus, stepping or
jumping on the foot supports pushes the piston upward, compressing
the air inside the cylinder. This compressed air acts like a spring
creating a force on the piston thus forcing the piston and the attached
shaft away from the handles, which in turn propels the cylinder,
the foot supports attached thereto, and, ultimately, the user.
[0015] Such a pneumatic pogo stick has a potentially higher power
to weight ratio than a comparable coil spring pogo stick.
[0016] Moreover, since the air pressure within the cylinder can
be adjusted to accommodate the weight of a particular rider and
because the compressed column of air within the cylinder can create
tremendous force on the piston, the pneumatic pogo stick of the
present invention can be configured to propel an adult user six
feet or more into the air.
[0017] The pogo stick, in accordance with the principles of the
present invention, includes an outer housing which forms the cylinder.
The piston is fitted within the housing and sealed relative to the
inside surface of the housing as with a U-cup seal. The piston is
thus slidable within the housing to form the piston cylinder arrangement
of the present invention. The housing or cylinder is formed from
a plastic tube, such as poly vinyl chloride (PVC) or polycarbonate.
Such materials exhibit properties of significant tensile and shear
strength while being lightweight and capable of exhibiting such
properties when formed into a thin-walled structure. The top of
the cylinder is sealed to allow the piston to compress an amount
of air between the top of the piston and the top of the cylinder.
[0018] In one embodiment of the present invention, the top of the
cylinder is sealed with a top cap member coupled to the top portion
of the cylinder. Because of the extreme pressures within the cylinder
that may be generated by a user during use of the device, the top
cap is configured to be attached in a manner that securely secures
the top cap to the top of the cylinder.
[0019] Handle bars or other gripping members are secured at or
near the top portion of the cylinder as by coupling to the top cap.
Foot support structure such as foot pegs are attached at or near
the bottom of the cylinder. A shaft fixedly attached to the bottom
of the piston extends out the bottom of the cylinder. A rubber or
urethane pad is attached to the bottom of the shaft. As a user jumps
on the pogo stick of the present invention, the impact between the
ground and the bottom of the shaft forces the piston toward the
top of the cylinder thus increasing the air pressure within the
cylinder. As the air pressure within the cylinder increases, the
user decelerates until the force created by the compressed air equals
the force applied by the user to the foot pedals and handle bars.
Once the user's downward momentum is stopped, the force generated
by the compressed air between the piston and the top of the cylinder
reverses the direction of the momentum of the user. The compressed
air then forces the piston toward the bottom of the cylinder, rapidly
extending the shaft out the bottom of the cylinder and propelling
the user and the pogo stick.
[0020] While various pneumatic pogo sticks have been attempted
in the art, the pogo stick of the present invention incorporates
various novel features, not the least of which is the use of a plastic
material, such as a PVC or polycarbonate tube, or other plastic
materials known in the art that are strong, durable and resilient.
Such strength, durability and resiliency allow the cylinder to withstand
the rigors of use without significant damage or failure, including,
but not limited to, severe side impact and high internal pressure.
Polycarbonate is a good choice because it can be formed into the
desired shape, has a relatively high tensile strength and is light
weight. Furthermore polycarbonate can be manufactured in a variety
of colors including clear and can be easily extruded into the desired
form. Moreover, such plastic materials can be made to be clear or
at least of limited opacity so as to allow a user to view the internal
workings of the pogo stick, specifically the piston, seals and other
internal components to evaluate their integrity without having to
disassemble the device. In addition, the use of a clear material
for the housing allows the user to easily evaluate the condition
of the inside surface of the cylinder. Such evaluation would be
more difficult if the cylinder were formed from an opaque material.
Those of skill in the art will appreciate that other materials may
also be employed such as various forms of cellulose acetate butyrate,
and carbon fiber/resin/epoxy combinations.
[0021] The pogo stick of the present invention is designed to be
strong and durable while minimizing weight. In addition, it is designed
to be maneuverable and controllable during use. One feature that
improves maneuverability and control is the use of a non-circular
slider shaft engaging with a non-circular aperture at the bottom
of the cylinder to limit and/or prevent rotation of the slider shaft
relative to the cylinder. In one embodiment, the slider shaft is
comprised of a hollow square tube. In any event, the slider shaft
may comprise various other non-circular cross-sectional shapes.
The square tube engages with a bottom assembly which is attached
to the bottom portion of the cylinder and includes a bushing that
may be formed from strong, low-friction plastic, having a square
hole formed therein for slidably receiving the slider shaft while
limiting rotation of the slider shaft relative thereto. The engagement
of the square slider shaft with the bushing substantially prevents
the slider shaft and thus the piston from rotating relative to the
cylinder, providing greater control of the pogo stick by the user
and preventing lateral wear of the piston seal that may otherwise
be caused by rotational movement of the piston relative to the cylinder.
[0022] Like the outer housing, the piston body itself may be made
from a plastic material such as an ultra high molecular weight polyethylene
(UHMWPE) or Delrin. Such materials are durable and provide a surface
having a low coefficient of friction so as to reduce the amount
of wear on the inside surface of the cylinder 12 during use. By
using the similar types of material for the cylinder and piston,
wear is significantly reduced between the two components.
[0023] In the case where wear or damage does occur, the piston
of the present invention is configured to be easily replaced. In
order to replace the piston, the bottom assembly, which may be bolted
with threaded fasteners to the bottom portion of the cylinder, is
removed. If necessary, the foot supports are also removed. The piston
with its attached slider shaft can then be removed from the cylinder.
The piston and slider shaft can then be disassembled so that the
piston can be replaced. Other components such as the slider shaft
and bottom bushing can also be replaced in a similar manner.
[0024] In order to maintain air pressure within the cylinder during
use, the piston is sealed relative to the inside surface of the
cylinder. If even a small amount of air were to escape from between
the cylinder and the piston during operation, the pogo stick would
eventually lose its ability to propel the user. In one embodiment,
a U-cup seal is placed around the piston in a circumferential groove
therein to form a seal between the piston and the cylinder.
[0025] As the user is propelled off the ground, the compressed
air in the cylinder rapidly forces the piston to the bottom of the
cylinder. The impact between the bottom of the cylinder and an abutment
at the base of the cylinder is softened by use of a shock absorbing
material, such as an elastomer pad. The pad cushions the piston's
impact at the bottom of its stroke. The shock absorbing pad may
be doughnut shaped to fit around the slider shaft and may be attached
to the top of the bushing.
[0026] In another embodiment, a coil spring or other shock absorber
type structures and materials are utilized to reduce the impact
between the piston and the bottom bushing. By preventing direct
contact between the piston and the bottom assembly, the components
will be protected from damage that may otherwise occur.
[0027] In another embodiment, because the motion of the piston
creates a vacuum below it on its upward stroke, it is highly likely
that dust and dirt would be drawn into the cylinder. A dust seal
around the slider shaft may be provided to allow air to flow into
this space.
[0028] Likewise, a chamber or housing may be provided above the
bottom assembly into which an oil/foam air filter is inserted. The
filter material is formed to fit snugly around the slider shaft.
The filter effectively prevents dust and dirt from entering the
cylinder and significantly reduces excess wear and damage that might
otherwise occur.
[0029] The distal end of the slider shaft is provided with a pad,
such as a urethane or rubber pad attached to the bottom of the slider
shaft. The pad softens the initial impact of the end of the slider
shaft with the ground to provide a smoother and less jarring ride
for the user. In addition, the pad provides a ground gripping structure
that allows the user to apply side forces to the pogo stick without
the slider shaft slipping from beneath the user. Thus, the pad acts
as both a cushion as the pogo stick hits the ground and a ground
gripping member to allow the user to increase maneuverability of
the pogo stick without losing control.
[0030] A bottom assembly is attached to the bottom of the cylinder.
This assembly provides an abutment structure at the distal end of
the cylinder for preventing the piston from exiting the cylinder.
The bottom assembly also provides structure for secure attachment
of user foot supports.
[0031] In one embodiment, the top cap is provided with an air valve
for adding air to and releasing air from the air cylinder. The air
valve allows the cylinder to be pre-pressurized before use and to
customize the air pressure to the user's desires. Thus, for example,
for a heavier user, more air can be added before use to provide
sufficient "bounce" of the pogo stick during use for the
particular user. In addition, the air within the cylinder can be
selectively released if it is determined that less air is desired.
[0032] In order to provide a pogo stick that is comfortable to
operate by an average user while providing the desired bounce in
the device, the dimensions of the various components of the pogo
stick of the present invention have been optimized. That is, for
each rider there is a preferred distance between the hand grips
and the foot pegs for most comfortable operation of the pogo stick.
There is an important relationship between the above mentioned external
dimension and the maximum piston stroke length. For example, for
an average adult rider, a stroke length of the piston of approximately
14 inches to 20 inches is desired. Longer stroke lengths mean that
the cylinder of the pogo stick must also be longer causing the pogo
stick to become longer and more awkward to operate.
[0033] The compression ratio of the air cylinder of the pogo stick
also helps to add to or detract from the comfort of use of the pogo
stick. For more comfortable operation, the air cylinder compression
ratios are from approximately 2.5:1 to 4.5:1. This range helps to
provide smooth jumping and landing. Furthermore, it prevents a "hammering"
effect on the user, caused when the air pressure inside the air
chamber ramps up rapidly due to too high of a compression ratio.
The desired compression ratio is achieved by either increasing the
length of the air cylinder or decreasing the piston stroke. The
ratio of piston stroke to cylinder length of the pogo stick of the
present invention is such that this "hammering" effect
is eliminated.
[0034] In one embodiment, the foot pedals include "grinding"
features on their bottom sides. Such "grinder pedals"
allow the user to do tricks that involve sliding on the pedals down
various structures such as metal rails. These pedals may be formed
from metal with plastic inserts on the bottom surface in order to
decrease wear and friction when sliding.
[0035] In another embodiment, a user controllable slider shaft
brake are incorporated. Such a brake allows the user to stop the
motion of the slider shaft by applying a clamping or gripping force
to the slider shaft. In one embodiment, a lever, such as a brake
lever found on a motorcycle is provided on the handlebars for actuating
the brake. The brake allows the user to prevent the slider shaft
from moving relative to the cylinder.
[0036] Thus, the pogo stick of the present invention has significantly
more power than a conventional spring-type pogo stick, is more maneuverable,
allowing the user to perform various tricks, is durable and relatively
light weight, and is configured to provide a smooth and non-jarring
ride for a user of practically any size and weight.
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] The foregoing summary, as well as the following detailed
description of the illustrated embodiments is better understood
when read in conjunction with the appended drawings. For the purpose
of illustrating the invention, there is shown in the drawings several
exemplary embodiments which illustrate what is currently considered
to be the best mode for carrying out the invention, it being understood,
however, that the invention is not limited to the specific methods
and instruments disclosed. In the drawings:
[0038] FIG. 1 is a cross-sectional side view of a first embodiment
of a pneumatic pogo stick in accordance with the principles of the
present invention;
[0039] FIGS. 2A, 2B, 2C and 2D show first and second side views
and first and second top views, respectively, of a first embodiment
of a top cap in accordance with the principles of the present invention;
[0040] FIG. 3 is an exploded view of a first embodiment of a bottom
bracket and foot peg in accordance with the principles of the present
invention;
[0041] FIG. 4 is a partial cross-sectional side view of a first
embodiment of the bounce pad of a pogo stick in accordance with
the principles of the present invention;
[0042] FIG. 5A, 5B and 5C are top and side views, respectively,
of a second embodiment of a top cap in accordance with the principles
of the present invention;
[0043] FIGS. 6A, 6B and 6C are top, side, and cross-sectional side
views, respectively, of a third embodiment of a top cap in accordance
with the principles of the present invention;
[0044] FIG. 7A is a partial cross-sectional side view of a second
piston/shaft assembly in accordance with the principles of the present
invention.
[0045] FIGS. 7B and 7C are cross-sectional views of a slider shaft
in accordance with the principles of the present invention illustrating
various geometries and orientations;
[0046] FIG. 8A and 8B are top and side views of a second embodiment
of a bottom bracket/foot support assembly in accordance with the
principles of the present invention; and
[0047] FIGS. 9A and 9B are top and cross-sectional side views of
a third embodiment of a bottom bracket assembly in accordance with
the principles of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
[0048] FIG. 1 illustrates a first embodiment of a pneumatic pogo
stick, generally indicated at 10, in accordance with the principles
of the present invention. The pogo stick 10 is comprised of a plastic
tube 12 which forms an outside housing to which various other components
of the device are attached and a cylinder portion 15 of a piston
14/cylinder 15 arrangement. Plastics such as PVC or polycarbonate
are preferable over other materials including steel and aluminum
because they are strong, lightweight, resilient, inexpensive, and
dent resistant. An alternate material that could be used for the
cylinder 12 is cellulose acetate butyrate. Such plastic materials
are preferred since metals such as aluminum or steel, if dented,
may cause the pogo stick to leak air between the cylinder 15 and
piston 14 during use or partially or fully obstruct movement of
the piston 14 relative to the cylinder 15 so that the device 10
is no longer operable. Thus, despite side impacts, the cylinder
15 must remain sufficiently round in order for the piston 14 to
be able to smoothly travel through it. Because of the nature of
use of such an extreme pogo stick, forming the housing 12 from an
easily deformable, less resilient material may limit the life of
the pogo stick.
[0049] The pogo stick 10 of the present invention is configured
to accommodate various sizes and weights of users and to propel
the user several feet in the air. For example, assuming that the
maximum weight of a user is about 250 pounds and that the maximum
"g" load that could be exerted would be about 4 g's (A
"g" being a measurement of acceleration where 1 g equals
the acceleration of gravity). For a 250 lb. user, 4 g's results
in a 1000 lb. force or maximum load. To keep the maximum operating
air pressure within the cylinder 15 at about 150 psi, the top surface
of the piston 14 would have an area of approximately 7 sq. in. or
larger (1000 lbs divided by 150 psi. equates to 6.67 sq. in.). A
3 inch diameter cylinder 12 has an area of approximately 7 sq. in.
In order to provide a safety factor, the cylinder 15 may be provided
with a 3.25 inch inner diameter. Using a 3.25 inch inner diameter
cylinder 15 provides a piston 14 area of approximately 8 sq. in.
For a smaller user, such as a child, the diameter of the cylinder
15 may be two inches or less. Likewise, for more extreme riding
and or larger adult riders, the diameter of the cylinder 15 may
be four inches or more.
[0050] The thickness of the walls of the housing 12 is dependent
on the type of material being used for the housing 12. The housing
12 must be able to at least withstand the 150 psi internal pressure,
as well as the all of the various impacts and stresses that the
pogo stick 10 experiences during use. For a polyethylene or polycarbonate
housing 12, an optimal wall thickness would be about 1/8 inch. Another
factor in constructing the housing 12 is to determine an appropriate
length. In order to accommodate an average user, the length of the
housing 12 should not be too long or too short. For a rider who
is approximately 5 ft. 10 inches tall, the length from foot supports
34' and 34" to a hand grip member 20 is about 30-34 inches.
If the housing 12 is to be fitted between the foot supports 34'
and 34" and the hand grip member 20, the length of the housing
12 should be about 32 inches long. This length of the housing 12
allows the hand grip member 20 to be positioned proximate the top
of the housing 12 and the foot supports 34' and 34" positioned
near the bottom of the housing 12. In addition, such distance between
the foot supports 34' and 34" and the hand grip member 20 provides
a comfortable position for the user when riding the pogo stick 10.
While it is contemplated that longer or shorter lengths of the housing
12 could be utilized, the use of a significantly longer housing
12 may prevent the user from leaning over the top of the handle
grip member 20 to use his/her upper body weight to apply force to
the pogo stick 10 or may extend a slider shaft 18 below the foot
supports 34' and 34" a distance that makes it difficult for
the user to initially get on the pogo stick 10.
[0051] It is further contemplated that the foot supports could
be configured to be vertically adjustable relative to the longitudinal
axis of the pogo stick 10. That is, to better accommodate riders
of various heights, the foot supports 34' and 34" could be
indirectly coupled to the bottom bracket 32. For example, an outer
sleeve or bracket assembly (not shown) attached to the bottom bracket
32 may provide multiple attachment points along a length thereof
for attachment of the foot supports 34' and 34" at discrete
locations relative to the length of the housing 12. Likewise, a
riser (not shown) could be attached to the top cap to which the
handle bars could be attached to increase the distance between the
top cap and the foot supports. As such, the distance between the
foot supports 34' and 34" and the handle grip member 20 may
be increased or decreased depending upon the height of the user
and the user's comfortable riding position. Likewise, the handle
grip member 20, which is illustrated as being an elongate, generally
straight length of material may be replaced with a handle member
(not shown) that is configured more similarly to those found on
bicycles. That is, the handle member could have a curved or arched
center portion with raised gripping portions that extend above the
point of attachment to the top of the pogo stick 10. Such a handle
bar arrangement could thus be utilized to increase the effective
distance between the handle grip portion and the foot supports or
pedals 34' and 34" to accommodate taller riders.
[0052] Compression ratio is the ratio of the volume of the air
before it is compressed, divided by the volume of the air after
it is compressed. The maximum compression ratio is, therefore, a
function of the maximum stroke length and the length of the dead
space that is within the cylinder 12. FIG. 1 shows the piston 14
at the top of its maximum stroke and (in dashed lines) at the bottom
of its stroke. The length of stroke is in part dependent upon the
total length of the cylinder 15. To a large extent, the desired
length of the pogo stick 10 is what determines the length of the
cylinder 12, which in turn effects the diameter of the cylinder
15 to provide the desired riding characteristics of the present
invention.
[0053] The diameter of the cylinder 12 is based on ease of use,
or more specifically, smoothness of ride and the desired feel of
"springiness" generated by the compression of air in the
cylinder 15. The larger the diameter of the cylinder 15, the lower
the operating pressures will be. Thus, it is desirable to make the
diameter of the cylinder 15 as large as possible without making
the pogo stick 10 too awkward to operate.
[0054] As the compression ratio is dependent on the stroke length,
the length of the slider shaft 18, which is attached to the piston
14 and extends from the housing 12, must be sufficient to achieve
the desired compression ratios. While the maximum possible compression
occurs when the shaft 18 is forced as far into the housing 12 as
possible, the insertion of the shaft 18 is limited by the amount
of compression generated by the particular user. Thus, the shaft
18 should be sufficiently short to allow the shaft 18 to travel
into the housing 12 without allowing the piston 14 to contact a
top cap 24, which defines the top of the cylinder 15. The distance
between the top cap 24 and the piston 14 at the top of its maximum
stroke is the "dead space" 13. The smaller the dead space
13, the higher the maximum compression ratio.
[0055] The length of the shaft 18 should not be so long that it
causes too high of a maximum compression ratio or that a user cannot
easily reach the foot supports 34' and 34" when attempting
to get onto the pogo stick 10. Too long of a slider shaft 18 also
makes the pogo stick 10 difficult to control placing the center
of gravity of the user too high off the ground.
[0056] In this embodiment, the top of the cylinder 12 is sealed
by the cap 24 that is bolted or otherwise mechanically, adhesively
or chemically attached as by welding proximate the top 25 of the
housing 12. The cap 24 has an insertion portion 27 that fits tightly
inside the housing 12. The cap 24 also has a lip 29 that is the
approximately the same thickness as the housing wall. This lip 29
allows the cap 24 to be properly inserted into the housing 12 during
assembly as the lip 29 abuts with the top of the housing 12 when
the cap 24 is fully inserted therein. The top cap 24 of the housing
12 must be sufficiently secured within the housing 12 so as to be
able to withstand the pressure from the compressed air in the cylinder
15 when it is compressed by the piston 14. An `O` ring 26 in the
insertion portion 27 of the top cap 24 creates an airtight seal
between the housing 12 and the top cap 24, with the top cap 24 and
piston 14 forming a compression chamber 17.
[0057] The handle bar 20 of the pogo stick 10 is attached by a
clamp 31 that is incorporated into the top cap 24. The handle bar
20 consists of an aluminum or stainless steel tube with hand grips
20' and 20" on both ends that extend beyond the clamp 31 of
the top cap 24. The base portion 33 of the top cap 24 which includes
the insertion portion 27 is bolted as with threaded fasteners as
shown through the wall of the housing 12 and into the insertion
portion 27. While only two threaded fasteners or bolts are shown,
there are actually a plurality of such fasteners radially disposed
around the housing 12 to provide multiple points of attachment between
the housing 12 and the top cap 24 to ensure that the top cap 24
cannot dislodge from the housing 12.
[0058] At the distal end of the housing 12 is the bottom assembly,
generally indicated at 36. The bottom assembly 36 provides four
basic functions. First, the bottom assembly 36 provides an abutment
for preventing the piston 14 from exiting the distal end of the
housing 12, as when the piston 14 is in the position shown in dashed
lines. Second, the bottom assembly 36 provides structure for attaching
the foot supports 34' and 34" relative to the housing 12. Third,
the bottom assembly 36 provides a bearing surface for maintaining
proper longitudinal alignment of the slider shaft 18 as the piston
14 moves within the cylinder 15. Fourth, the bottom assembly provides
an air filtration system to filter out dust and other particulates
from entering the cylinder 15 through the distal end of the housing
12. Such contaminates may otherwise form abrasives in any lubricant
utilized to reduce friction between the piston 14 and cylinder 15
and thus may effect the operation of the piston/cylinder arrangement
of the present invention.
[0059] The bottom assembly 36 includes a bottom bracket 32 having
an insertion portion 37 similar to that of the top cap 24. The bottom
bracket 36, however, has a hollow cylinder configuration for receiving
and maintaining a slider shaft bushing 38. The bushing 38 defines
a central aperture 39 for receiving the slider shaft 18 and defines
a guide for the slider shaft 18 as it moves into and out of the
device. Moreover, because the slider shaft 18 has a non-circular
cross-section, forming the aperture 39 of a similar shape will prevent
the slider shaft 18 from rotating relative to the bushing 38. Furthermore,
because the bottom bracket 32, bushing 38 and housing 12 are bolted
together with a plurality of threaded fasteners, as shown, the bushing
38 is prevented from rotating relative to the housing 12. It is
desirable, in accordance with the principles of the present invention,
to prevent any substantial rotation of the slider shaft 18 relative
to the housing 12 as the distal end of the slider shaft 40 carries
the bounce pad 41. The bounce pad 41 is the primary contact the
user has between the pogo stick 10 and the ground or riding surface.
By preventing rotation of the slider shaft 18, and thus the bounce
pad 41, relative to the housing 12 and thus the handle bar 20, the
rider will have more control over his or her movement by eliminating
a rotational degree of freedom that would otherwise be present if
the slider shaft were circular in cross-section. In addition, prevention
of rotation of the slider shaft 18, which is coupled to the piston
14, prevents rotation of the piston 14 relative to the cylinder
15. Such rotational movement of the piston 14 relative to the cylinder
15 may otherwise cause additional wear between the piston and cylinder
that would decrease the life of the device 10.
[0060] As discussed, the engagement of the external features of
the slider shaft 18 with the bushing 38 substantially prevents rotation
of the shaft 18. In addition, the bushing 38 is fixedly mounted
relative to the housing 12 so as to prevent rotation of the bushing
38 relative to the cylinder 12. This may be accomplished by bolting
the bushing 38 into the aluminum sleeve of the bottom assembly.
Another means of securing the bushing 38 to the bottom assembly
may be to provide external threads on an exterior surface of the
bushing 38 and internal threads on an interior surface of the aluminum
sleeve. The bushing 38 could then be threaded into the sleeve and,
if necessary, pinned in place. The bushing 38 is formed from a material
that has a relatively low coefficient of friction and that is resistant
to wear. By having a relatively low coefficient of friction, the
slider shaft 18 can easily glide or slide through the bushing 38.
In addition, as previously discussed, the bushing 38 keeps the slider
shaft 18 from rotating, and as such there may be many instances
during use in which the slider shaft 18 is applying significant
side lateral force to the surface of the bushing 38. If the slider
shaft 18 were to significantly grind against the bushing 38, the
bushing 38 would wear over time, increasing the size of the slider
hole therein such that the slider shaft 18 would be able to move
laterally relative to the bushing 38. By providing a low friction
surface and being formed from a low wear material, the life of the
bushing 38 will be significantly increased requiring less frequent
replacement, if any.
[0061] The foot supports 34' and 34" are fastened to the bottom
bracket 32 as with elongate bolt members.
[0062] Positioned on the top of the bottom bracket 32 and bushing
38 is a doughnut shaped air filter 42. The air filter 42 may be
formed from any fibrous material such as a felt-type pad that is
capable of trapping dirt and dust entering the housing 12 through
the aperture 39 of the busing 38. On top of the air filter 42 is
a shock absorbing pad 44, such as an elastomer pad, of a similar
doughnut shape for receiving the slider shaft therethrough. A coil
spring or other shock absorber type structures and materials may
also be employed. By preventing direct contact between the piston
14 and the bottom assembly, the components will be protected from
damage that would otherwise occur. The filter 42 and pad 44 become
sandwiched between the bottom surface of the piston 14 and the top
of the bottom bracket 32 and bushing 38 when the piston 14 is at
the bottom of its stroke, as shown in dashed lines. The pad 44 thus
helps absorb the impact between the piston and the bottom assembly
36 to prevent damage to the various assemblies and provide a more
comfortable feel to the pogo stick 10.
[0063] As discussed, the air is compressed in the cylinder 15 as
the piston 14 moves toward the top cap 24. The piston 14 is cylindrically
shaped and slightly smaller than the inside diameter of the cylinder
15. The piston 14 may be formed from plastics such as Ultra High
Molecular Weight Polyethylene or Delrin. Such materials have relatively
low coefficients of friction, high corrosion resistance, and good
durability. The plastic on plastic combination of the piston 14
and the cylinder 15 creates a smoothly sliding interface allowing
the piston 14 to slide along the cylinder 15 without significant
wear of either component. It is also necessary to lubricate the
inside of the cylinder 15 to reduce wear and to help seal the piston
14 relative to the cylinder 15.
[0064] The piston 14 has a circumferential groove 42 formed in
its outer surface to hold a U-cup seal 43. The seal 43 can be made
of Buna-N rubber, or other materials known in the art, and creates
an airtight seal between the edges of the piston 14 and the walls
of the cylinder 15. The seal 42 allows the piston 14 to compress
the air in the cylinder 15 against the top cap 24. As previously
mentioned, a lubricant helps to form an airtight seal between the
seal 43 and the cylinder 15.
[0065] The piston 14 of the present invention is configured to
be easily replaceable, as may be desirable if it becomes damaged
or excessively worn. In order to replace the piston 14, the bottom
assembly, which is bolted with threaded fasteners to the bottom
portion of the housing 12, is removed. If necessary, the foot supports
are also removed. The piston 14 with its attached slider shaft 18
is then slid from the housing 12. The piston 14 and slider shaft
18 are then disassembled so that the piston 14 can be replaced.
Other components such as the slider shaft 18 and bottom bushing
36 can be replaced in a similar manner. To reassemble the pogo stick,
the slider shaft 18 and piston 14 are reinserted into the housing
12 and the bottom assembly and foot supports reattached.
[0066] In order to maintain air pressure within the cylinder 12
during use, the piston 14 is provided with a seal relative to the
inside surface of the cylinder 15. As previously discussed, if air
were to escape from the cylinder 12 during operation, the pogo stick
would lose its ability to propel the user. Thus, a U-cup seal 43
provides a substantially airtight seal around the piston 14. With
the seal 43 in place, a compression chamber 17 is created between
the piston 14 and the top cap 24.
[0067] As the various components are configured to be relatively
easily disassembled for replacement of parts if necessary and while
the seal 43 is designed to be long wearing, it may also be replaced.
The seal 43 is replaced in much the same manner that the piston
14 is replaced. As discussed herein, the piston 14 is removed from
the housing 12. Once the piston 14 is outside of the housing 12,
the old seal 43 is removed and a new seal then put in place. The
piston 14 can then put back in the housing 12 as is done when replacing
the piston 14. Materials for the seal 43 would include rubber, EPDM,
Neoprene, Silicone, Viton, PTFE, and Polyurethane. It is preferable
that any such seal 43 be long wearing, resistant to UV exposure,
as the housing 12 may be a clear or only partially opaque material,
and easily replaceable.
[0068] As the user bounces in an upward direction, the piston 14
moves toward the bottom of the cylinder 15. In one example, the
piston 14 has a maximum stroke length of approximately 18 inches
and there is a dead space of approximately 8 inches at maximum stroke.
This creates a compression ration of 3.25:1 which provides a relatively
smooth ride for the user. Since pressure increases inversely relative
to volume, at higher compression ratios, e.g. 8:1, the pressure
increases rapidly as the piston 14 compresses the air into a much
smaller space. The resulting load doubles in the last 2 inches of
travel. The result is that the rapid increase in load at the top
of the stroke has a "hammering" effect on the rider, with
a great force being generated to reverse the travel of the piston
14 and rider over a very short distance. This reversing force acts
abruptly over a very short distance and then deteriorates rapidly.
[0069] A cylinder having an inner diameter of 3 inches to 4 inches
is optimal for an adult version of the pogo stick. If the inner
diameter were significantly smaller, then the pressure within the
air cylinder would have to be proportionately increased to maintain
the spring force of the pogo stick. Such an increase in pressure
can produce the undesired "hammering" effect as well as
requiring other modifications to the device, such as thicker walled
materials to form the cylinder, in order to accommodate such higher
pressures.
[0070] The maximum stroke length is about 14 to 18 inches for a
majority of users. A maximum stroke length of the piston 14 and
slider shaft 18 greater than 20 inches would make the pogo stick
more difficult to operate. In order to harness the pressure built
up in the cylinder 15, the piston 15 is attached to the slider shaft
18. The slider shaft 18 is the telescoping part of the pogo stick
and moves up and down along with the motion of the piston 14. The
bottom of the piston 14 has a square hole formed therein as by molding
or machining. The slider shaft 18 fits into this hole and then is
bolted or otherwise attached to the piston 14 as with a shoulder
bolt that runs across the diameter of the piston 14 and nyloc nut.
Preferably, the slider shaft 18 is made out of Chrome Moly (4130)
or stainless steel tubing having a substantially square or hexagon
cross-section of approximately 1.25 inch. Such materials have high
strength to weight ratios. The slider shaft 18 thus protrudes from
the bottom of the piston 14 and extends through the bottom bracket
assembly. The bounce pad 41 formed from a material such as urethane
rubber is attached to the distal end of the slider shaft 18.
[0071] Thus, forcing the shaft 18 into the housing 12 causes the
piston to compress air in the cylinder 15 to create an air spring.
The higher the psi, the larger the return force of the shaft 18
and the higher the user will be propelled. In addition, the non-circular
shape of the shaft 18 and its engagement with the bottom bracket
bushing 38 allows the user to apply a torque to the pogo stick since
the slider shaft 18 cannot rotate relative to the housing 12 of
the pogo stick 10. This allows for more control by the user. If
the user inputs a rotational motion to the pogo stick, the entire
pogo stick will rotate allowing the user to perform various tricks
that may otherwise be difficult if the shaft 18 were allowed to
rotate relative to the cylinder 12.
[0072] FIGS. 2A, 2B 2C and 2D show a detailed view of one embodiment
of a top cap, generally indicated at 124, in accordance with the
principles of the present invention. The top cap 124 may be formed
from aluminum or other suitable materials known in the art, such
as a material similar to or the same as the material used for the
housing. The top cap 24 consists of a cylindrical bottom insertion
portion 125 with an O-ring groove 126 that plugs into and seals
the top end of the housing. It is attached to the housing by use
of a plurality of button head machine screws equally spaced around
the circumference, for example eight. The handle bar is inserted
into the circular aperture 126 in the upper portion of the top cap
124 and is held in place by means of an integral clamp 128 that
is tightened by two cap screws 130 and 131. The handle bars are
preferably formed of lightweight aluminum tubing, similar to that
used for bicycle handlebars, or thin-wall stainless steel tubing.
Such handle bars give the user significant control over the pogo
stick during use. Also included in the top cap 124 is a pressure
gauge 50, fill valve 48, check valve and bleed valve 46.
[0073] In order to increase the stiffness of the pogo stick, the
cylinder may be pre-pressurized by pumping air into the compression
chamber. Air is added to the cylinder through a valve 46, such as
a typical tire valve stem, attached or coupled to the top cap 124
and in fluid communication with the compression chamber. Air may
be added by a bike pump, air compressor, or other means, until the
pressure inside the cylinder reaches a desired level. This pre-load
serves to create a stiffer "spring" and allows the user
to gain more height on his/her jumps. In addition, the pre-load
also helps to decrease the possibility of the aforementioned "hammering"
effect.
[0074] The air valve 46 allows adding air to and releasing air
from the air cylinder. The air valve 46 allows the cylinder to be
pressurized before use to customize the air pressure to the user's
desires. Thus, for example, for a heavier user, more air can be
added before use to provide sufficient "bounce" of the
pogo stick during use for the particular user. In addition, the
air within the cylinder can be selectively released if it is determined
that less air is desired. This is preferably allowed by a user activated
bleed valve 48 that is incorporated into or attached to or near
the handle bars. Thus, excess air pressure within the cylinder can
be selectively released "on the fly." This allows the
user to reduce the "spring" of the pogo stick while in
motion if it is determined that the cylinder is over pressurized.
[0075] The preferred embodiment of the pogo stick includes a pressure
gauge 50 in the top cap, thus allowing the rider to observe the
pressure within the cylinder 12. Air pressure within the cylinder
12 reaches the gauge 50 after passing through a check valve 52.
This check valve 52 assures that the pressure gauge 50 is not subjected
to continual increases and decreases in pressure as the rider bounces
on the pogo stick. It also allows the rider to determine the maximum
pressure attained while jumping. The aforementioned bleed valve
48 is situated so as to relieve the pressure between the check valve
52 and the pressure gauge 50.
[0076] Since the air is already under pressure, it does not compress
as rapidly and provides a smoother ride. The ability to set the
pressure in the cylinder also makes it so that the pogo stick can
be used by people of different weights. It allows, in essence, the
stiffness of the spring to be changed. A stiffer spring or more
pre-load pressure will be used for heavier riders and less pre-load
pressure will be used for lighter riders.
[0077] A desired pre-load for adult users may be in the range of
15-50 psi. Once the user is done with the pogo stick for the day,
the bleed valve 48 can be used to release the air within the air
chamber so that the slider shaft can be inserted into the cylinder
for storage of the pogo stick thus decreasing the overall length
of the device.
[0078] As shown in FIG. 3, a bottom bracket assembly, generally
indicated at 200, includes a bottom bracket 232, formed from such
material as aluminum. The bottom bracket 232 is a hollow cylindrical
member with an insertion portion 233 configured to fit at least
partially within the housing. A lip 235 on the bottom bracket 232
abuts against the bottom of the housing. The bottom bracket assembly
200 is bolted to the housing. The bottom bracket 232 is formed to
receive a UHMW or other plastic bushing 236 therein. The bushing
236 fits relatively snugly within the bottom bracket 232 and is
held in place by the foot peg bolts 242. The bushing 236 is secured
to the bottom bracket 232 so as to prevent it from rotating and
to carry the forces applied to it by the slider shaft. The bushing
236 has a hole 237 formed therein, in this case a substantially
square hole, to receive the slider shaft in a manner that substantially
prevents rotation of the slider shaft relative to the bushing 236.
As the slider shaft slides against the bushing 236, the plastic
on metal surface creates a very smooth bearing surface while minimizing
wear of the slider shaft. While not necessary, if desired, a lubricant
may be placed on the slider shaft.
[0079] Because the motion of the piston creates a vacuum below
it on its upward stroke, it is highly likely that dust and dirt
would be drawn into the cylinder. A dust seal around the slider
shaft may prevent this occurrence. However, since the slider shaft
is not round, an effective dust seal would be difficult to form.
Therefore, a chamber or housing is provided above the bottom assembly
into which an oil/foam air filter is inserted. The filter material
is formed to fit snugly around the slider shaft. This effectively
prevents dust and dirt from entering the cylinder and eliminates
the excess wear and damage it might cause. Thus, an air filter housing
230 is coupled to the insertion portion 233 of the bottom bracket
232 and is configured for receiving an air filter insert 231 therein.
The air filter insert 231 is formed from a cylindrical foam pad
with a square hole 239 for receiving and fitting around the slider
shaft. The air filter insert 231 is positioned within the air filter
housing 230.
[0080] A shock absorbing pad 228 is positioned on top of the air
filter housing 230 for absorbing the shock of the piston at the
bottom of its stroke.
[0081] The foot pedals 234 are attached to the bottom bracket 232
and busing 236 with elongate bolts 242 that inserted through the
foot pedals 234 and threaded through the bottom bracket 232 and
busing 236. The inside surface 243 of the foot pedal 234 is contoured
to substantially match the contour of the outside surface of the
bottom bracket 232. As such, the foot pedal 234 is substantially
prevented from rotating relative to the bottom bracket 232 for providing
a stable foot support for the rider. The foot support or pedal 234
is bolted with bolt 242 into the bottom bracket 232. The pedal 234
is prevented from rotating relative to the bolt 242 by means of
the concave edge on the attaching side. The foot pedal 234 can be
made of a variety of materials and in various shapes and sizes to
fit the particular needs of the user. Some may have concave arched
undersides made of plastic for "grinding."
[0082] Also, by coupling the bushing 238 to the bottom bracket
232 with the bolt 242, the bushing 236 is prevented from rotating
relative to the housing and thus can prevent rotation of the slider
shaft relative thereto.
[0083] As shown in FIG. 4, the bottom 250 of the slider shaft 218
is provided with a bounce pad 238. The bounce pad assembly 238 consists
of a metal bolt portion 252 with a large round head portion or insert
256. A urethane rubber pad 238 is bonded or mechanically attached
to the insert 256. The threaded portion 252 of the bounce pad assembly
238 engages with internal threads 258 provided in a metal insert
260 attached to the distal end or bottom 250 of the slider shaft
218. The bounce pad 238 can then be attached to the slider shaft
218 by threading the bolt portion 252 into the insert 260. Furthermore,
by making the bounce pad 238 detachable, it may be easily replaced
if necessary as may be the case when the pad 238 becomes excessively
worn.
[0084] The pad 238 softens the initial impact of the end of the
slider shaft 218 with the ground to provide a smoother and less
jarring ride for the user. In addition, the pad 238 provides a ground
gripping structure like the tires on a car that allows the user
to apply side forces to the pogo stick without the slider shaft
218 slipping from beneath the user. Thus, the pad 238 acts as both
a cushion as the pogo stick hits the ground and a ground gripping
member to allow the user to increase maneuverability of the pogo
stick without losing control. This bounce pad 238 is long wearing
and easily replaceable. Long wearing is an important trait because
the pogo stick is designed to be used outdoors on surfaces that
are very abrasive, such as concrete and asphalt. If the material
used for the bounce pad 238 is too soft, it would wear away more
quickly, requiring more frequent replacement. There is a tradeoff,
however, in that the pad 238 should be soft enough to provide sufficient
cushion for the user during use of the pogo stick. As such, there
is some wear when the pad impacts and moves along the ground.
[0085] FIGS. 5A, 5B and 5C illustrate another embodiment of a top
cap, generally indicated at 300 in accordance with the principles
of the present invention. The top cap 300 is similar in configuration
to the top cap illustrated in FIGS. 2A-2D, but is of a two piece
construction. The top cap 300 includes an cylinder insertion section
302 and a handle bar clamping section 304. The insertion section
302 is a generally cylindrical member defining a circumscribing
sealing groove 306 for receiving a sealing member. The bottom surface
of the insertion section 302 defines the top of the cylinder and
defines a semi-spherical recess 308. The clamping section 304 is
attached to the insertion portion with a plurality of externally
threaded fasteners or bolts that are threadedly inserted into threaded
bores 310, 311, 312 and 313 that extend through the two sections
314 and 316 of the clamping section 304 and into the insertion portion
302.
[0086] The clamping section 304, defined by the two clamping members
314 and 316 define a transversely extending channel 320 for receiving
the handle bars. The engaging surfaces between the members 314 and
316 abut one another along one side of the channel 320. On the other
side of the channel, the engaging surfaces 322 and 324 define a
gap therein between. As the bolts are tightened around the handle
bars, this gap 326 will close to cause a clamping force around the
handle bars.
[0087] A fill/bleed valve port 330 is in fluid communication with
the surface 308 so as to be in fluid communication with the cylinder
of the pogo stick. The use of two pieces as illustrated provides
components that are easily machinable and easily assembled into
the top cap 300 as illustrated. The insert section 302 is provided
with a plurality radially spaced bores, such as bore 332 for receiving
threaded fasteners therein and attaching the top cap 300 to the
housing of the pogo stick of the present invention.
[0088] FIGS. 6A, 6B and 6C illustrate yet another embodiment of
a top cap, generally indicated at 400 in accordance with the principles
of the present invention. The top cap 400 is similar to the top
cap of FIGS. 5A-5C, but is formed from a single, integral component.
The top cap 400 includes an insertion portion 402 and a clamping
portion 404. The clamping portion 404 defines a laterally extending
gap 406 that is in communication with a transversely extending channel
408 for receiving handle bars. The gap 406 is closed with fasteners
(not shown) that are inserted into bores 410 and 412 and engage
with threaded bore 414. A port 416 is provided for receiving a schrader
valve or other similar valves known in the art. An o-ring groove
418 is also provided for receiving a sealing member to seal the
insert portion 402 to the housing of the pogo stick. A plurality
of radially spaced internally threaded bores, such as bore 420 is
also provided to attached the top cap 400 to the housing of the
pogo stick.
[0089] As shown in FIGS. 7A, 7B and 7C, a piston/shaft assembly,
generally indicated at 500, in accordance with the principles of
the-present invention, is comprised of a piston member 502 and a
slider shaft assembly 504. The piston member 502 is comprised of
a cylindrically shaped member, formed from a material such as ultra-high
molecular weight polyethylene. A circumferential groove 506 for
receiving a U-cup seal 508. A central bore 510 is configured for
receiving a socket head cap bolt 512 to attach the shaft assembly
504 to the piston member 502.
[0090] The shaft assembly 504 is comprised of a circular or disk
shaped plate portion 514 and a tube or shaft portion 516. The shaft
portion 516 may be attached to the plate portion 514 as by welding
with a weld 518. The plate portion 514 is center drilled and tapped
to receive the bolt 512. An o-ring 520 may be placed on the bolt
512. The bolt 512 is then inserted through the piston portion 502
and threaded into the tapped hole 522. The bolt 512 holds the piston
member 502 onto the plate 514 of the slider shaft 516. In addition,
the use of a plate 514 to transfer the impact forces from the slider
shaft 516 to the piston member 502 distributes such forces over
a larger surface area of the bottom surface of the piston member
502 in increase the reliability of the piston member 502 and the
life thereof.
[0091] As illustrated in FIGS. 7B and 7C, the cross-sectional configuration
of the slider shaft 516 may be of a hexagonal shape as shown in
FIG. 7B or a square shape as shown in FIG. 7C. In either case, the
orientation of the shape may be positioned at various angles relative
to the foot pedals of the device. It is further contemplated that
other non-circular cross-sectional shapes, both symmetrical and
asymmetrical may also be employed.
[0092] Referring now to FIGS. 8A and 8B, there is shown a foot
pedal/bottom bracket assembly, generally indicated at 600, which
may be formed from an integral piece of machined aluminum or cast
or molded materials known in the art. The foot pedals 602 and 604
are thus integrally formed with the bottom bracket assembly 606.
The bottom bracket assembly or portion 606 is configured similarly
to other embodiments described herein and can be configured to accommodate
a square slider shaft or a hexagonal slider shaft. The bracket assembly
606 is provided with a plurality of radially spaced bores, such
as bore 614 for attaching the bottom bracket 606 to the housing
of the pogo stick. A bushing 616' or 616" is coupled to the
bracket assembly 606 so as to receive the slider shaft as discussed
with reference to other embodiments herein, with the bushing 616'
configured for receiving a square slider shaft and the bushing 616"
configured for receiving a hexagonal slider shaft.
[0093] The foot pedals 602 and 604 are each provided with curved
surfaces 620 and 622, respectively, on the bottoms thereof to provide
the ability of the user riding the pogo stick to do various other
extreme maneuvers, such as grinding and the like. Thus, the foot
pedals of the present invention may include "grinding"
features on their bottom sides. Such "grinder pedals"
allow the user to do tricks that involve sliding on the pedals down
various structures such as metal rails. Such pedals may also be
formed from plastic with metal inserts on the bottom surface in
order to decrease wear and friction when sliding.
[0094] As shown in FIGS. 9A and 9B, a bottom bracket assembly,
generally indicated at 700, for receiving a hex shaped slider tube
is illustrated. The bottom bracket assembly 700 includes a bottom
bracket 702 that is sealed with an o-ring 704 to the housing 706
and attached thereto with fasteners 708 and 710. The filter housing
712 is positioned on top of the bracket 702 and the resilient pad
714 is positioned above the filter housing 712. The slider shaft
716 fits within the bushing 718 and is prevented from rotation therewith.
A pair of radially extending, internally threaded bores 720 and
722 are provided for attaching foot support members as previously
described.
[0095] Hydraulic brakes may also be a feature of the pogo stick.
Such brakes allow the user to stop the motion of the slider shaft
by applying a clamping or gripping force to the slider shaft. In
one embodiment, a lever, such as a brake lever found on a motorcycle
is provided on the handlebars. The brakes, which may include brake
pads or engaging members for grasping and holding the slider shaft,
allow the user to prevent the slider shaft from moving relative
to the cylinder such as when, for example, the slider shaft is not
fully extended. The user can stop the motion of the pogo stick,
rest for a moment, and then release the brake launching the user
back into the air.
[0096] The pogo stick of the present invention has significantly
more power than a conventional spring-type pogo stick, is more maneuverable,
allowing the user to perform various tricks, and is durable and
relatively light weight.
[0097] While the apparatus of the present invention has been described
with reference to certain illustrative embodiments to illustrate
what is believed to be the best mode of the invention, it is contemplated
that upon review of the present invention, those of skill in the
art will appreciate that various modifications and combinations
may be made to the present embodiments without departing from the
spirit and scope of the invention as recited in the claims. For
example, the top of the cylinder may be sealed off with a plastic
cap that is attached to or integrally formed with the top portion
of the housing. In addition, while it has been illustrated that
a clamping device is secured to or integrated with the top cap for
holding a pair of handle bars or gripping members to the top cap,
the handle bars could be integrally formed with the top cap such
that the top cap and handle bars are formed from a single injection
molded piece.
[0098] It is also contemplated that a two piece aluminum clamp
may be secured around the handle bars and then attached to the top
cap. Likewise the handle bar clamping mechanism could be formed
from other materials known in the art including polyethylene or
polycarbonate. The claims provided herein are intended to cover
such modifications and combinations and all equivalents thereof.
Reference herein to specific details of the illustrated embodiments
is by way of example and not by way of limitation. |