Abstract
A method is provided for producing centering elements in a molded
rubber seal that is reinforced with metal. Metal is cut out of at
least one edge area of the metal element and the freed material is
shaped by being bent upwards away from the plane of the metal element.
Elastomer material is then molded around the bent material above the
cavity created by the shaping process, in order to produce a pre-definable
final contour.
Claims
1. Procedure for the production of centering agents in the field of
metallically strengthened rubber mold gaskets, in which in a border
area of a metal element at least one free cut is made and material
of the metal element bent out of a plane of the metal element to create
a free space; introducting elastomer material into the free space
and around the outwardly bent material during the formation of elastomeric
sealing features of the gasket.
2. Procedure according to claim 1, wherein the material is bent
90.degree. from the plane of the metal element.
3. Procedure according to claim 1, wherein the bent material is
formed with polygonal cross section of the metal element and afterwards
molded to a substantially circular cross section with elastomer
material.
Description
[0001] The invention concerns a procedure for producing centering
agents in the field of metallically strengthened molded rubber gaskets.
[0002] The utility model DE 20105250 UI illustrates a flat gasket
with clamp plates to its fixing on a sealing surface. It is a metallic
flat gas gasket in which no Elastomer material is formed and not
a molded rubber gasket.
[0003] A housing cover for crankshaft cases is taken from DE 4134316.
Axial noses are provided in the screw thread gears, which serve
for centering and can be molded with Elastomer material. A connection
between the Elastomer sealing lips and the Elastomer material is
not provided, so that the noses must be produced in a separate working
cycle. This housing cover has nothing in common with a molded rubber
gasket.
[0004] Molded rubber gaskets are used for example in the field
area of internal combustion engine valve caps or similar sealing
casing parts. However, these molded rubber gaskets, which are to
some extent relatively unstable in their form, must be assembled
in the sealing area. Here, assembly aids such as pressed-in or riveted
metal pegs or molded plastic or rather Elastomer contours are used
as centering agents. The economic efficiency of the previously produced
molded rubber gaskets is unfavorably influenced by these additional
metal pegs.
[0005] In the application of molded plastic or Elastomer contours,
negative influences are possibly recorded with regard to an Elastomer
or material shrinkage.
[0006] A housing cover is taken from DE-C 4 134 316, with several
distributed screw thread holes in a radial flange surface of the
cover arranged on the circulation as well as agents for a location-suitable
fixing and centering of the cover opposite the crankshaft case.
The centering agents are formed by at least two axial extending
noses in the direction of the crankshaft case, which are bound in
one clump with the radial flange surface. The noses are in corresponding
drill-holes insertable with the screw thread holes. On the outer
circulation of the noses, an elastic layer can be arranged, which
is integrally molded in a separate working cycle on the housing
cover.
[0007] A sealing has become known through the DE-C 4 223 486 with
an insert that is enclosed by Elastomer material, in which the insert
features holes for taking in screws and, in the area of the holes,
grout limiters formed out of the insert are provided. The latter
are formed by the folding-over of hole borders, so that in the hole
area a double coating thickness of the insert is produced.
[0008] The basis of the task for the invention is to provide a
procedure for the production of centering agents in the field of
metallically strengthened molded rubber gaskets which involve a
high positioning accuracy of molded rubber gaskets. In addition,
a metallically strengthened molded rubber gasket is to be planned
which can easily be made and safely used for positioning in the
sealing area.
[0009] This task is solved in accordance with the invention by
the characteristics of patent claim 1. Further advantageous formations
of the procedure according to the invention are taken from the accompanying
claims below.
[0010] Compared to the general state of technology, therefore,
a possibility is shown to produce integral centering agents in the
field of molded rubber gaskets. An economical solution is presented
by these measures that contain no additional components (metal pegs
or the like) and involve a very high positioning accuracy of the
peg molded with Elastomer material.
[0011] Negative influences of the Elastomer shrinkage can be markedly
reduced. According to demands on the centering, a strengthening
of the Elastomer geometry can be realized, in which even greater
heights of the centering peg are conceivable.
[0012] The object of invention is presented on the basis of an
explanatory example in the drawing and is described as follows.
It shows:
[0013] FIG. 1 Partial view of a metallic element with a free cut
and material formed out of it;
[0014] FIG. 2 Partial view according to FIG. 1 with molded rubber
gasket;
[0015] FIG. 3 Cross-section through the metallic element in the
area of the molded material formed with Elastomer material.
[0016] FIG. 1 shows as a partial view a metallic element 1, in
whose border area 2 a free cut 3 predetermined contour was brought
in. The free cut material 4 is bent out under formation of a somewhat
peg-like contour from level 5 of the metallic element 1 by essentially
90.degree., so that a free space 6 is produced, which forms a molding
canal.
[0017] The metallic element is represented in FIG. 2, on which
the molded rubber gasket 7 is now molded. Above the free space 6,
Elastomer material in the direction of the somewhat peg-like formed
material 4 was led in the same working cycle, in which the material
4 was molded from Elastomer material 8. The peg 4, originally provided
with a multi-angular cross section, exhibits a somewhat circular
contour in the cross section after its molding with Elastomer material
8.
[0018] FIG. 3 shows a cross section through the peg-like material
4 in the joint on its jacket with the Elastomer material 8. It is
noticeable that the material 4 is formed by about 90.degree. from
level 5 of the metallic element 1. The given Elastomer material
in the free space 6 (mold canal) is defined with the reference sign
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