Abstract
A self-aligning bearing assembly is disclosed which is capable of
reacting both radial and axial loads. An inner bearing race is connected
to a rotatable shaft that is subjected to such loads. An outer bearing
race is installed within a housing and is capable of movement in multiple
directions with respect to the housing. The outer bearing race can
rotate in planes corresponding to longitudinal sections of the outer
race, i.e., rotational displacement. In addition, the outer bearing
race can translate with respect to an inner wall of the housing in
an axial direction of the housing, i.e., axial displacement. Such
movement is enabled by the use of radially displaceable thrust rings
which contact the outer bearing race, and control of the geometry
of the outer bearing race and inner wall of the housing.
Claims
1. A bearing assembly comprising: a bearing housing having an axial
centerline and an inner wall; and an outer bearing race having an
axial centerline and an outer surface, wherein a portion of the outer
surface of the outer bearing race contacts the inner wall of the bearing
housing, and displacement of the axial centerline of the outer race
with respect to the axial centerline of the bearing housing causes
rotational displacement and axial displacement of the outer surface
of the outer bearing race with respect to the inner wall of the bearing
housing.
2. The bearing assembly of claim 1, wherein at least a portion
of the inner wall of the bearing housing contacting the outer surface
of the outer bearing race is cylindrical.
3. The bearing assembly of claim 1, wherein the inner wall of the
bearing housing is integrally formed with the bearing housing.
4. The bearing assembly of claim 1, wherein the outer wall of the
bearing housing comprises a sleeve inserted in the bearing housing.
5. The bearing assembly of claim 1, wherein the outer surface of
the outer bearing race is spherical and has a center on the axial
centerline of the outer race.
6. The bearing assembly of claim 5, wherein the spherical surface
of the outer bearing race has a radius of curvature that is greater
than an outer radius of the outer bearing race.
7. The bearing assembly of claim 1, wherein the displacement of
the axial centerline of the outer bearing race with respect to the
axial centerline of the bearing housing causes a different portion
of the outer surface of the outer bearing race to contact the inner
wall of the bearing housing.
8. The bearing assembly of claim 1, wherein the displacement of
the axial center of the outer bearing race with respect to the axial
center of the bearing housing causes a different portion of the
inner surface of the bearing housing to contact the outer surface
of the outer bearing race.
9. The bearing assembly of claim 1, further comprising an upper
thrust ring contacting an upper surface of the outer bearing race,
and a lower thrust ring contacting a lower surface of the outer
bearing race.
10. The bearing assembly of claim 9, wherein the upper and lower
thrust rings are radially displaceable with respect to the axial
centerline of the bearing housing.
11. The bearing assembly of claim 10, wherein the radial displacements
of the upper and lower thrust rings are in opposite radial directions.
12. The bearing assembly of claim 9, wherein the upper and/or lower
surfaces of the outer bearing race are spherically curved along
a longitudinal section of the outer bearing race.
13. The bearing assembly of claim 12, wherein the spherically curved
upper and lower surfaces of the outer bearing race have substantially
the same radius of curvature.
14. The bearing assembly of claim 12, wherein the outer surface
of the outer bearing race is spherically curved along a longitudinal
section of the outer bearing race.
15. The bearing assembly of claim 14, wherein the radius of curvature
of the outer surface of the outer bearing race defines a sphere
with a plane of symmetry contacting the inner surface of the bearing
housing.
16. The bearing assembly of claim 14, wherein the spherically curved
outer surface of the outer bearing race has a radius of curvature
less than a radius of curvature of the curved upper or lower surfaces
of the outer bearing race.
17. The bearing assembly of claim 16, wherein the radii of curvature
of each of the curved upper and lower surfaces of the outer bearing
race are from about 1.05 to about 3.5 times greater than the radius
of curvature of the curved outer surface of the outer bearing race.
18. The bearing assembly of claim 12, wherein the upper and lower
thrust rings have surfaces contacting the outer bearing race which
are curved along a longitudinal section of the thrust rings.
19. The bearing assembly of claim 9, wherein the upper thrust ring
has a conical surface contacting the upper surface of the outer
bearing race, and the lower thrust ring has a conical surface contacting
the lower surface of the outer bearing race.
20. The bearing assembly of claim 9, wherein the bearing housing
comprises a lower retaining rim, and the lower thrust ring is radially
slidable in the housing against the lower retaining rim.
21. The bearing assembly of claim 9, further comprising an upper
retaining ring installed in the bearing housing, wherein the upper
thrust ring is radially slidable in the housing against the upper
retaining ring.
22. The bearing assembly of claim 1, further comprising at least
one pin extending radially inward from the inner wall of the bearing
housing and contacting the outer bearing race, wherein the pin prevents
the outer bearing race from rotating around its axial centerline
within the bearing housing.
23. The bearing assembly of claim 22, wherein the pin is slidably
engaged in a groove in the outer race which is substantially parallel
with the axial centerline of the outer race.
24. The bearing assembly of claim 22, wherein the pin includes
a lubricant port extending therethrough.
25. The bearing assembly of claim 1, further comprising an inner
bearing race disposed radially inside the outer bearing race.
26. The bearing assembly of claim 25, wherein each of the inner
and outer bearing races comprise at least one oppositely disposed
bearing channel.
27. The bearing assembly of claim 26, wherein the at least one
bearing channel is structured and arranged to receive ball bearings.
28. The bearing assembly of claim 26, wherein the at least one
bearing channel is structured and arranged to receive roller bearings.
29. The bearing assembly of claim 25, wherein each of the inner
and outer bearing races comprise at least two oppositely disposed
bearing channels.
30. The bearing assembly of claim 29, wherein the oppositely disposed
bearing channels are structured and arranged to receive ball bearings
and/or roller bearings.
31. The bearing assembly of claim 25, further comprising at least
one lubricant port extending through the bearing housing and communicating
with the outer bearing race and the inner bearing race.
32. The bearing assembly of claim 31, wherein the at least one
lubricant port extends through a pin which prevents the outer bearing
race from rotating around its axial centerline within the bearing
housing.
33. The bearing assembly of claim 25, wherein the inner bearing
race is structured and arranged for attachment to a rotatable shaft.
34. The bearing assembly of claim 33, wherein the inner bearing
race is structured and arranged for attachment near a lower end
of the rotatable shaft.
35. The bearing assembly of claim 33, wherein the rotatable shaft
is a rotodome flight shaft.
36. A rotatable shaft and bearing assembly comprising: a bearing
housing; an outer bearing race disposed in the bearing housing;
an inner bearing race disposed radially inside the outer bearing
race; and a rotatable shaft connected to the inner bearing race,
wherein a radial load applied to the rotatable shaft causes axial
displacement of the outer bearing race with respect to the bearing
housing.
37. The rotatable shaft and bearing assembly of claim 36, wherein
the axial displacement of the outer bearing race is in an opposite
direction from a direction of an axial load applied to the rotatable
shaft.
38. The rotatable shaft and bearing assembly of claim 36, wherein
the inner race is attached near a lower end of the rotatable shaft.
39. The rotatable shaft and bearing assembly of claim 38, further
comprising another bearing assembly attached to the rotatable shaft
between the inner bearing race and an upper end of the rotatable
shaft.
40. The rotatable shaft and bearing assembly of claim 36, wherein
the rotatable shaft is a rotodome flight shaft.
Description
FIELD OF THE INVENTION
[0001] The present invention relates to bearing assemblies, and
more particularly relates to bearing assemblies that are capable
of reacting radial and axial loads in various applications such
as in the rotating flight shafts that support the rotodomes of surveillance
aircrafts.
BACKGROUND INFORMATION
[0002] Bearing assemblies are often used in applications where
a rotating shaft is subjected to radial and axial loads. For example,
the gearbox and rotating flight shaft of radar-equipped aircraft
such as the rotodome of early warning command and control aircraft
are subjected to substantial radial loads on the rotodome flight
shaft due to air loads acting on the rotodome during flight. In
addition, the flight shaft is subjected to substantial axial loads
due to the weight of the rotodome and the aerodynamic forces applied
during flight on the disk-shaped rotodome. In conventional rotodome
gearbox and flight shaft designs, a highly complex bearing system
is used, including upper and lower bearing assemblies offset along
the length of the shaft from a lower "X" bearing assembly
in the rotodome gearbox that is required in order to react the substantial
axial loads on the shaft. This arrangement has several drawbacks
including substantial wear of the upper and lower pylon bearing
assemblies when the flight shaft bends, which causes unwanted walking,
rotation at the inner and outer diameters of the bearings that,
in turn, causes scoring of the structural support assembly. Other
disadvantages of the conventional design include uneven loading
of the "X" bearing that results in brinelling of the bearing
races and reduced life. The current arrangement also requires time
consuming maintenance procedures due to the fact that the flight
shaft and gearbox are secured with common fasteners requiring removal
of the flight shaft load from the gearbox as a prerequisite for
removal and replacement of the gearbox.
[0003] The present invention has been developed in view of the
foregoing, and to address other deficiencies of prior bearing assembly
designs.
SUMMARY OF THE INVENTION
[0004] The present invention provides a self-aligning bearing assembly
which is capable of reacting both radial and axial loads, as well
as moment loads. An inner bearing race is connected to a rotatable
shaft that is subjected to such loads. An outer bearing race is
installed within a housing and is capable of movement in multiple
directions with respect to the housing. The outer bearing race can
rotate in planes corresponding to longitudinal sections of the outer
race, i.e., "rotational displacement". In addition, the
outer bearing race can translate within limits with respect to an
inner wall of the housing in an axial direction of the housing,
i.e., "axial displacement". Such movement is achieved
by controlling the geometry of the outer bearing race and inner
wall of the housing, and by the use of radially displaceable thrust
rings which contact the outer bearing race.
[0005] An aspect of the present invention is to provide a bearing
assembly comprising a bearing housing, an outer bearing race and
inner bearing race. The inner bearing race can be singular or made
up of multiple segments. A portion of a radial outer surface of
the outer bearing race contacts an inner wall of the bearing housing.
When a radial or bending load is applied to a rotatable shaft connected
to the inner race, the axial centerlines of the inner and outer
races are displaced with respect to the axial centerline of the
bearing housing, causing both rotational displacement and axial
displacement of the outer bearing race with respect to the inner
wall of the bearing housing.
[0006] Another aspect of the present invention is to provide a
rotatable shaft and bearing assembly comprising a bearing housing,
an outer bearing race disposed in the bearing housing, an inner
bearing race disposed radially inside the outer bearing race, and
a rotatable shaft connected to the inner bearing race, wherein a
radial load applied to the rotatable shaft causes axial displacement
of the outer bearing race with respect to the bearing housing.
[0007] These and other aspects of the present invention will be
more apparent from the following description.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] FIG. 1 is a longitudinal sectional view of a rotodome flight
shaft and a self-aligning bearing assembly in accordance with an
embodiment of the present invention.
[0009] FIG. 2 is a longitudinal sectional view of the lower portion
of the rotodome flight shaft and the self-aligning bearing assembly
shown in FIG. 1.
[0010] FIG. 3 is an isometric view of a self-aligning bearing assembly
in accordance with an embodiment of the present invention.
[0011] FIG. 4 is a longitudinal sectional view of the self-aligning
bearing assembly of FIG. 3.
[0012] FIGS. 5a-5c are isometric longitudinal sectional views showing
a portion of a self-aligning bearing assembly in accordance with
an embodiment of the present invention. FIG. 5a illustrates the
positions of inner and outer bearing races, and upper and lower
thrust rings, within the bearing assembly when a rotating shaft
connected to the inner race is aligned with the axial centerline
of the bearing assembly housing. FIGS. 5b and 5c illustrate rotational
displacement and axial displacement of the bearing races, as well
as radial displacements of the thrust rings, when the axis of the
rotating shaft is misaligned with respect to the axial centerline
of the bearing assembly.
[0013] FIG. 6 is a longitudinal sectional view of a portion of
a self-aligning bearing assembly showing an anti-rotation pin and
a lubricant port extending through the housing of the bearing assembly
in accordance with an embodiment of the present invention.
[0014] FIG. 7 is a longitudinal sectional view of a self-aligning
bearing assembly having an extended inner race with a scalloped
lower surface in accordance with an embodiment of the present invention.
DETAILED DESCRIPTION
[0015] FIG. 1 is a longitudinal sectional view of a rotatable shaft
5 connected to a self-aligning bearing assembly 10 in accordance
with an embodiment of the present invention. In the embodiment shown
in FIG. 1, the rotatable shaft 5 is the rotodome flight shaft of
an early warning command and control aircraft. Although a rotodome
flight shaft is primarily described herein, it is to be understood
that other types of rotatable shafts may be used in association
with the self-aligning bearing assembly of the present invention.
For example, the rotatable shaft could be part of a jet engine drive
shaft, electrical generator drive shaft or the like.
[0016] As illustrated in FIG. 1, the rotatable shaft 5 rotates
about its longitudinal axis as shown by the arrow R. The rotatable
shaft 5 is subjected to a radial load L.sub.R and an axial load
L.sub.A. Such loads may be generated in various ways. For example,
when the rotatable shaft 5 is part of an aircraft rotodome support
structure, the radial load L.sub.R may be generated during takeoff,
flight and landing of the aircraft due to acceleration, air resistance
and deceleration of the aircraft. In this case, the direction of
the radial load L.sub.R on the rotatable shaft 5 generally corresponds
to either the fore or aft direction of the aircraft. When the rotatable
shaft 5 is part of a rotodome support structure, the axial load
L.sub.A may be generated from downward forces developed during flight
of the aircraft as a result of the slight forward slope of the disk-shaped
rotodome. In addition, at least part of the axial load L.sub.A may
be generated by the weight of the rotodome. The rotodome weight
imposes a significant load factor, particularly during landing and
take off as might be the case on catapult and arrestment during
carrier operations.
[0017] In certain embodiments, it may be desirable to include additional
bearing assemblies for the rotatable shaft 5. For example, when
the shaft 5 is a rotodome flight shaft, an upper bearing assembly
110 may be connected to the shaft 5, as shown in FIG. 1.
[0018] As shown in FIG. 2, the lower portion of the rotatable shaft
5 is connected directly or indirectly to an inner race 12 of the
self-aligning bearing assembly 10. The bearing assembly 10 also
includes an outer race 20. The bottom end of the rotatable shaft
5 may have holes 7 for connection to a drive assembly (not shown).
Although holes 7 are shown in FIG. 2, any other suitable means for
connection of the rotatable shaft 5 to a drive assembly may be used.
The connection between the rotatable shaft 5 and inner race 12 may
be of any suitable design, such as vertically oriented fasteners
that pass through vertically oriented clearance holes integral to
the inner race and engage threaded holes integral to the flight
shaft, mechanical fasteners radially disposed to attach a separate
collar that traps the bearing inner race between the collar and
the lower shoulder of the flight shaft, and the like.
[0019] As shown in FIG. 3, the self-aligning bearing assembly 10
includes a bearing housing 30 within which the inner race 12 is
located. As more fully described below, an upper retaining ring
50 and locking tabs 54 secure the various components of the bearing
assembly within the housing 30. As also more fully described below,
a pin 60 extends through the bearing housing 30 for securing the
outer race 20 against rotation. Holes 34 may be provided through
the bottom portion of the bearing housing 30 in order to facilitate
attachment of the bearing housing to any suitable type of support
structure. The connection between the housing 30 of the bearing
assembly and the support structure may be of any suitable design,
such as holes 34 integral to a flange located on the upper portion
of the housing 30, or holes integral to flanges on both upper and
lower postions of the bearing housing, which may facilitate access
to the mechanical connections.
[0020] FIG. 4 is a longitudinal sectional view of the self-aligning
bearing assembly 10 including the inner race 12, outer race 20,
upper thrust ring 40, lower thrust ring 42 and upper retaining ring
50. The inner race 12 includes a roller bearing channel 14, and
upper and lower ball bearing channels 15 and 16, respectively. The
outer race 20 has an outer spherical curved surface 21, an upper
spherical curved surface 22 and a lower spherical curved surface
23. As shown in FIG. 4, these curved surfaces can be defined by
longitudinal sections taken through the outer bearing race 20. The
outer race 20 includes a roller bearing channel 24, and upper and
lower ball bearing channels 25 and 26, respectively. Although not
shown in FIG. 4, any suitable number and size of roller bearings
may be provided in opposing channels 14 and 24, and any suitable
number and size of ball bearings may be provided in opposing channels
15 and 25, and opposing channels 16 and 26. Although three bearing
channels are shown in FIG. 4, any other desirable number and type
of ball bearing and/or roller bearing channels may be used. The
rollers and ball bearings used are well known and any configuration
may be used, such as angular contact ball bearings, x-type ball
bearings and crowned or tapered rollers.
[0021] As shown in FIG. 4, the bearing housing 30 includes an inner
wall 32 having a cylindrical shape against which a portion of the
outer curved surface 21 of the outer race 20 is contacted. A lower
retaining rim 36 extends radially inward near the bottom of the
housing 30. An upper retaining ring 50 helps retain the outer race
20 and other components of the bearing assembly within the housing
30. The upper retaining ring 50 is secured to the housing 30 by
locking tabs 54.
[0022] As illustrated in FIG. 4, an upper thrust ring 40 is positioned
against the upper curved surface 22 of the outer race 20 and against
a thrust surface 52 of the upper retaining ring 50. A lower thrust
ring 42 is positioned against the lower curved surface 23 of the
outer race 20 and against a thrust surface of the lower retaining
rim 36. As more fully described below, the upper and lower thrust
rings 40 and 42 move radially in opposite directions within the
bearing housing 30 when the rotating shaft 5 connected to the inner
race 12 is dislocated due to radial or bending loads L.sub.R applied
thereto. As illustrated in FIG. 4, in a preferred embodiment of
the present invention, the bearing assembly is provided with sliding
clearances between components, as more fully described below.
[0023] As shown in FIG. 4, the outer spherical curved surface 21
of the outer race 20, defined by a longitudinal section taken through
the outer race, has a radius of curvature R.sub.O that has its center
on the axial centerline of the bearing. This central axis coincides
with the center axis of the rotating shaft 5. The radius of curvature
R.sub.O is in close proximity to the inner cylindrical surface 32
of the housing 30 while allowing rotational clearance between the
center sphere and the cylindrical surface 32. The upper curved surface
22 of the outer race 20 has a spherical radius of curvature R.sub.U,
while the lower curved surface 23 of the outer race 20 has a spherical
radius of curvature of R.sub.L. In accordance with an embodiment
of the present invention, the radius of curvature R.sub.O of the
outer surface 21 is less than the radius of curvature R.sub.U of
the upper curved surface 22 and the radius of curvature R.sub.L
of the lower curved surface 23. The upper and lower radii of curvature
R.sub.U,R.sub.L are typically 1.05 to 3.5 times greater than the
outer radius of curvature R.sub.O, i.e., R.sub.U,R.sub.L:R.sub.O
is from about 1.05:1 to about 3.5:1. The upper surface 22 of the
outer race 20 defines a spherical surface with its center on the
axis of rotation of the bearing. However, the center of the sphere
defined by the spherical radius R.sub.U of the upper surface 22
is vertically disposed below the spherical radius R.sub.O of the
outer surface 21. Similarly, the lower surface 23 of the outer race
20 defines a spherical surface with its center on the axis of rotation
of the bearing. However, the center of the sphere defined by the
spherical radius R.sub.L of the lower surface 23 is vertically disposed
above the spherical radius R.sub.O of the outer surface 21.
[0024] In one embodiment, the radius of curvature R.sub.U of the
upper curved surface 22 is the same as the radius of curvature R.sub.L
of the lower curved surface 23 of the outer race 20. While this
feature is not a necessity, provisions would have to be made in
the configuration of the bearing assembly if the the radius of curvature
R.sub.U of the upper curved surface 22 is not the same as the radius
of curvature R.sub.L of the lower curved surface 23.
[0025] The magnitude of the vertical displacements of the upper
and lower spherical surfaces 22 and 23 may be influenced by the
magnitude of the axial load to be reacted by the bearing. The smaller
the vertical disposition between each of the upper and lower spheres
(having radii R.sub.U and R.sub.L, respectively) to the center sphere
(having radius R.sub.O), the smaller the projected area available
to react axial loads. Conversely, the greater the vertical disposition
between the upper and lower sphere to the center sphere, the greater
the projected area available to react axial loads.
[0026] As shown in FIG. 4, the upper thrust ring 40 has an outer
race contact surface 40a which contacts the upper curved surface
22 of the outer race 20. The outer race contact surface 40a of the
upper thrust ring 40 may have a shape which substantially matches
the curvature of the upper curved surface 22 of the outer race 20.
However, it may be preferred to provide a substantially straight
conical shape for the outer race contact surface 40a in order to
reduce and simplify fabrication of the upper thrust ring 40. In
this case, only a limited portion of the outer race contact surface
40a may touch the upper curved surface 22 of the outer race 20.
The upper thrust ring 40 also has an upper retaining ring contact
surface 40b which contacts the thrust surface 52 of the upper retaining
ring 50. The upper retaining ring contact surface 40b may be substantially
flat in order to conform with the substantially flat thrust surface
52.
[0027] The lower thrust ring 42 preferably has a shape and size
that mirrors the upper thrust ring 40. Thus, the lower thrust ring
42 has an outer race contact surface 42a which contacts the lower
curved surface 23 of the outer race 20. The lower thrust ring 42
also has a lower retaining rim contact surface 42b which contacts
and slides radially against the thrust surface of the lower retaining
rim 36.
[0028] The various components of the bearing assembly 10 may be
made of any suitable materials. For example, the housing 30 may
be made of steel, bronze, titanium or aluminum, while the inner
and outer bearing races 12 and 20 may be made of steel, bronze,
titanium or aluminum. The upper and lower thrust rings 40 and 42
may be made of any suitable material such as steel or the like.
In one embodiment, the outer race contact surfaces 40a and 42a and/or
the retaining ring or rim contact surfaces 40b and 42b of the thrust
rings 40 and 42 may be coated with a lubricant and/or friction reducing
material, such as polytetrafluoroethylene or the like.
[0029] FIG. 5a illustrates the positions of the inner and outer
bearing races 12 and 20, and the positions of the upper and lower
thrust rings 40 and 42, within the bearing housing 30 when the rotating
shaft (not shown) connected to the inner race 12 is aligned with
the axial centerline of the bearing housing 30. In FIG. 5a, the
inner and outer races 12 and 20 are positioned within the bearing
housing 30 such that all of their axial centerlines are aligned.
[0030] FIGS. 5b and 5c illustrate rotational displacements and
axial displacements of the bearing races 12 and 20, as well as radial
displacements of the thrust rings 40 and 42, when the axis of the
rotating shaft connected to the inner race 12 is misaligned with
respect to the axial centerline of the bearing housing 30 and a
downward axial load L.sub.A is applied on the shaft. In FIGS. 5b
and 5c, the axial centerlines of the inner and outer races 12 and
20 are misaligned with respect to the axial centerline of the bearing
housing 30 due to radial or bending movement in the direction L.sub.R
of the rotating shaft to which the inner race 12 is attached. In
FIG. 5b, the upper portion of the rotating shaft (not shown) is
radially displaced in a leftward or counterclockwise direction shown
by the arrow L.sub.R, while in FIG. 5c the upper portion of the
rotating shaft (not shown) is radially displaced in a rightward
or clockwise direction shown by the arrow L.sub.R.
[0031] In FIG. 5b, under load conditions where the axial load L.sub.A
on the shaft is in a downward direction and the shaft is displaced
in a counterclockwise direction L.sub.R, the outer race 20 undergoes
counterclockwise rotational displacement D.sub.R in relation to
the straight cylindrical inner wall surface 32 of the bearing housing
30. In addition, due to the downward axial force L.sub.A on the
shaft, the outer race 20 undergoes an upward axial displacement
D.sub.A with respect to the straight cylindrical inner wall surface
32 of the bearing housing 30. The upward axial displacement D.sub.A
is caused by a downward vertical displacement of the center of the
sphere defined by the lower spherical surface 23 of the outer race
20, which has the radius R.sub.L shown in FIG. 4. Axial loads push
the lower surface 23 of the outer race 20 against the outer race
contact surface 42a of the lower thrust ring 42. When the center
of the sphere defined by radius R.sub.L tries to move in a downward
direction, the center of the sphere defined by the radius R.sub.O
of the outer race surface 21 (shown in FIG. 4) will be lifted up
since the thrust ring 42 is in immediate contact with respect to
the lower surface 23. It follows that when the shaft bends, e.g.,
due to aerodynamic loading, and the axis of rotation of the shaft
misaligns with respect to the housing 30, the center of the sphere
defined by the radius R.sub.L of the lower surface 23 of the outer
race 20 will move radially from its undeflected position. Since
the thrust ring 42 is always in immediate contact with respect to
the lower surface 23 it will be displaced radially in the same direction
as the the center of the sphere defined by the radius R.sub.L by
virtue of the fact that surface 23 is nested in the conical shape
of surface 42. Similarly, the center of the sphere defined by the
radius R.sub.U of the upper surface 22 of the outer race 20 will
displace in equal but opposite direction to that of surface 23.
As a consequence, since the thrust ring 40 is always in immediate
contact with respect to the upper surface 22, it will be displaced
radially in the same direction as the the center of the sphere defined
by the radius R.sub.U by virtue of the fact that surface 22 is nested
in the conical shape of surface 40.
[0032] FIG. 5c illustrates what happens when the rotating shaft
is radially displaced in a rightward or clockwise direction shown
by the arrow L.sub.R, i.e., in the opposite direction compared with
FIG. 5b. In FIG. 5c, the outer race 20 undergoes clockwise rotational
displacement D.sub.R in relation to the straight cylindrical inner
wall surface 32 of the bearing housing 30. In addition, due to the
downward axial force L.sub.A on the shaft, the outer race 20 undergoes
an upward axial displacement D.sub.A with respect to the straight
cylindrical inner wall surface 32 of the bearing housing 30. The
upward axial displacement D.sub.A is caused by a downward vertical
displacement of the center of the sphere defined by radius R.sub.L.
Axial loads push the lower surface 23 of the outer race 20 against
the outer race contact surface 42a of the lower thrust ring 42.
When the center of the sphere defined by radius R.sub.L tries to
move in a downward direction, the center of the sphere defined by
radius R.sub.O will be lifted up since the thrust ring 42 is in
immediate contact with respect to the lower surface 23. It follows
that when the flight shaft bends due to aerodynamic loading, and
the axis of rotation of the lower portion of the flight shaft misaligns
with respect to the housing 30, the center of the sphere defined
by the radius R.sub.L of the lower surface 23 of the outer race
20 will move radially from its undeflected position. Since the thrust
ring 42 is always in immediate contact with respect to the lower
surface 23 it will be displaced radially in the same direction as
the the center of the sphere by virtue of the fact that surface
23 is nested in the conical shape of surface 42. Similarly, the
center of the sphere defined by the radius R.sub.U of the upper
surface 22 of the outer bearing 20 will displace in equal but opposite
direction to that of surface 23. As a consequence, since the thrust
ring 40 is always in immediate contact with respect to the upper
surface 22, it will be displaced radially in the same direction
as the the center of the sphere by virtue of the fact that surface
22 is nested in the conical shape of surface 40.
[0033] FIGS. 5b and 5c illustrate the rotational and axial displacements
D.sub.R and D.sub.A which occur when a downward axial load L.sub.A
is applied through the shaft to which the inner race 12 is connected.
As shown in both FIGS. 5b and 5c, the axial displacement D.sub.A
is in an upward direction when the axial load L.sub.A is downward.
Alternatively, if the axial load L.sub.A is in an upward direction,
the axial displacement D.sub.A would be in a downward direction.
In this case, when the axial load L.sub.A is upward, the direction
of the arrows D.sub.A would be switched to a downward direction
in FIGS. 5b and 5c, while the directions of the rotational displacement
arrows D.sub.R would remain the same.
[0034] FIG. 6 illustrates details of the pin 60 which extends through
the bearing housing 30. The pin 60 has a generally cylindrical shape
with a slightly larger diameter portion extending radially inward
from the housing 30. This portion of the pin 60 is received in a
groove 61 on the outside of the outer race 20, which prevents rotation
of the outer race 20 around its central axis with respect to the
housing, while allowing the displacements D.sub.R and D.sub.A illustrated
in FIGS. 5b and 5c. Further, the pin 60 may rotate about its axis
due to the rotational and axial displacements D.sub.R and D.sub.A
of the outer race 20. Thus, the pin 60 can slide in the groove 61
but prevents the outer race 20 from rotating around its central
axis within the housing 30. The pin 60 includes a lubricant port
having a grease fitting 62. The grease fitting 62 may be of any
known design and may be used in conjunction with the application
of conventional high pressure grease guns for the injection of a
lubricating grease to the rotating elements of the bearing assembly.
The port extending through the pin 60 allows lubricating grease
to be injected into the housing 30. A lubricant hole 64 is provided
through the outer bearing race 20 in order to allow access of the
lubricant to the bearing channels of the inner and outer races 12
and 20. In a preferred embodiment, two pins 60 are located at diametrically
opposed locations around the circumference of the bearing housing
30. The particular circumferential locations of the pins 60 may
be selected based on the likely radial loading direction of the
rotatable shaft 5. For example, when the shaft 5 is a rotodome flight
shaft which is typically radially loaded in either the fore or aft
direction of the aircarft, the pins 60 may be positioned circumferentially
on the sides of the shaft, i.e., rotated 90 degrees from the fore/aft
direction of the aircraft. In this manner, misalignment of the pins
60 with the lubricant hole 64 through the outer race 20 may be minimized.
Further, contact surfaces 21 and 32 are maximized in the direction
of highest load.
[0035] FIG. 7 illustrates an alternative inner bearing race configuration
for a self-aligning bearing assembly in accordance with an embodiment
of the present invention. In this embodiment, the inner race 112
has an extended lower portion having a scalloped edge 114. Holes
116 are provided through the lower extended portions of the scalloped
edge. The holes 116 and scalloped edge 114 configuration may be
connected to a drive assembly (not shown). The embodiment shown
in FIG. 7 also includes a sleeve 31 inside the bearing housing 30
which contacts the outer race 20.
[0036] Whereas particular embodiments of this invention have been
described above for purposes of illustration, it will be evident
to those skilled in the art that numerous variations of the details
of the present invention may be made without departing from the
invention as defined in the appended claims. |