Abstract
A tire valve unit (U) having a tire valve (1) and a tire sensor (2)
is mounted on a wheel rim (R). In the tire valve unit, a rigid annular
member (collar 30) is secured to an open end of the resilient cylindrical
member (20). A housing (40) has an extended portion (42) with a passage
(40a) defined therein. The extended portion is engaged with the rigid
annular member in the resilient cylindrical member, such that an annular
space (S1) is defined between a first engaging portion (21) and a
second engaging portion (22). The annular space communicates with
outside of the housing through the passage of the extended portion,
and introduces air pressure into the annular space, to press the resilient
cylindrical member to the rim.
Claims
1. A tire valve unit mounted on a wheel rim for a vehicle, comprising:
a tire valve having a valve body and a rigid cylindrical member extended
from the valve body; a tire sensor accommodated in a housing having
an extended portion with a passage defined therein, the extended portion
positioned in series with the rigid cylindrical member; a resilient
cylindrical member configured to accommodate the rigid cylindrical
member, and formed with a first engaging portion and a second engaging
portion on an outer surface of the resilient cylindrical member, the
first engaging portion and the second engaging portion provided to
extend in a radial direction of the resilient cylindrical member,
respectively, such that the rim is held between the first engaging
portion and the second engaging portion; and a rigid annular member
secured to an open end of the resilient cylindrical member, the extended
portion of the housing being engaged with the rigid annular member
in the resilient cylindrical member, such that an annular space is
defined between the extended portion of the housing and an inner surface
of the resilient cylindrical member approximately corresponding to
the outer surface of the resilient cylindrical member between the
first engaging portion and the second engaging portion, and that the
annular space communicates with outside of the housing through the
passage of the extended portion.
2. A tire valve unit as set forth in claim 1, wherein the extended
portion of the housing comprises a threaded portion configured to
be threaded with the rigid annular member in the resilient cylindrical
member, and a free end portion provided to extend from the threaded
portion into the resilient cylindrical member, the passage being
defined in the threaded portion and the free end portion to communicate
the annular space with outside of the housing.
3. A tire valve unit as set forth in claim 2, wherein the rigid
cylindrical member is configured to form an enlarged diameter portion
enlarged in a radial direction thereof, such that the free end portion
of the housing is accommodated in the enlarged diameter portion
of the rigid cylindrical member, and that a cylindrical space is
defined between the outer surface of the free end portion of the
housing and an inner surface of the enlarged diameter portion of
the rigid cylindrical member, the passage being defined in the threaded
portion and the free end portion to communicate the annular space
and the cylindrical space with outside of the housing.
4. A tire valve unit as set forth in claim 1, wherein the extended
portion of the housing comprises a threaded portion configured to
be threaded with the rigid annular member in the resilient cylindrical
member, and wherein a rigid support member is held at one end thereof
by the threaded portion, such that a free end portion of the rigid
support member extends from the threaded portion into the resilient
cylindrical member, the passage being defined in the threaded portion
and the rigid support member to communicate the annular space with
outside of the housing.
5. A tire valve unit as set forth in claim 4, wherein the rigid
cylindrical member is configured to form an end portion enlarged
in a radial direction thereof, such that the free end portion of
the rigid support member is accommodated in the enlarged diameter
portion of the rigid cylindrical member, and that a cylindrical
space is defined between the outer surface of the free end portion
of the rigid support member and an inner surface of the enlarged
diameter portion of the rigid cylindrical member, the passage being
defined in the threaded portion and the rigid support member to
communicate the annular space and the cylindrical space with outside
of the housing.
6. A tire valve unit as set forth in claim 4, wherein the rigid
support member comprises a metallic tube secured at one end thereof
to the threaded portion of the housing.
7. A tire valve unit as set forth in claim 4, wherein the rigid
cylindrical member comprises a metallic tube integrally accommodated
in the housing, the metallic tube provided to extend from the threaded
portion to the free end portion, the passage being defined in the
metallic tube.
8. A tire valve unit as set forth in claim 1, wherein the extended
portion of the housing comprises a threaded portion configured to
be threaded with the rigid annular member in the resilient cylindrical
member, and wherein a rigid support member is held at one end thereof
in the threaded portion, and formed at the other one end of the
rigid support member with a flange portion held in the housing,
the passage being defined in the threaded portion and the rigid
support member.
9. A tire valve unit as set forth in claim 1, wherein the extended
portion of the housing comprises a rigid support member having a
threaded portion configured to be threaded with the rigid annular
member in the resilient cylindrical member, and having a free end
portion configured to extend from the threaded portion into the
resilient cylindrical member, the passage being defined in the rigid
support member.
10. A tire valve unit as set forth in claim 9, wherein the rigid
support member is a metallic tube having the threaded portion and
the free end portion, and wherein the metallic tube is integrally
connected to the housing at the end of the threaded portion.
11. A tire valve unit as set forth in claim 1, wherein the resilient
cylindrical member is made of rubber, and wherein the rigid annular
member is fitted into the open end of the resilient cylindrical
member.
12. A tire valve unit as set forth in claim 11, wherein the rigid
annular member comprises a metallic collar formed therein with threads,
and formed at an end thereof with a flange to be in contact with
the housing.
13. A tire valve unit as set forth in claim 1, wherein the extended
portion of the housing comprises a fork portion configured to be
engaged with the rigid annular member in the resilient cylindrical
member, and wherein the rim is held between the first engaging portion
and the second engaging portion of the resilient cylindrical member,
with the fork portion being engaged with the rigid annular member
in the resilient cylindrical member.
14. A tire valve unit as set forth in claim 13, wherein the resilient
cylindrical member is made of rubber, and wherein the rigid annular
member is integrally secured to the open end of the resilient cylindrical
member.
15. A tire valve unit as set forth in claim 14, wherein the housing
comprises a protrusion placed to be in contact with the open end
of the resilient cylindrical member, with the fork portion being
engaged with the rigid annular member in the resilient cylindrical
member, and wherein the engaging state of the fork portion with
the rigid annular member is held by resilient force of the resilient
cylindrical member, which is produced in response to pressing force
of the protrusion against the resilient cylindrical member, the
pressing force being produced when the fork portion is engaged with
the rigid annular member.
16. A tire valve unit as set forth in claim 13, wherein the annular
space is defined between the fork portion and the inner surface
of the resilient cylindrical member approximately corresponding
to the outer surface of the resilient cylindrical member between
the first engaging portion and the second engaging portion of the
resilient cylindrical member.
17. A tire valve unit as set forth in claim 13, wherein the rigid
annular member is formed on the inner surface thereof with an annular
groove, with which the fork portion is engaged.
18. A tire valve unit as set forth in claim 17, wherein the annular
space is defined between the inner surface of the resilient cylindrical
member and the outer surface of the end portion of the rigid cylindrical
member approximately corresponding to the outer surface of the resilient
cylindrical member between the first engaging portion and the second
engaging portion of the resilient cylindrical member.
19. A tire valve unit as set forth in claim 18, wherein the fork
portion is formed along a longitudinal axis thereof with a plurality
of slits, to provide a plurality of divided parts.
20. A tire valve unit as set forth in claim 13, wherein the housing
has an outer side surface placed in parallel with an inner side
surface of the rim, and wherein the housing comprises a guide portion
for providing a clearance between the rim and the housing to be
of a constant value.
Description
BACKGROUND
[0001] The present invention relates to a tire valve unit for use
in an apparatus for monitoring tire conditions, and more particularly
to a tire valve unit having a structure adapted to be appropriately
mounted on a wheel rim of a vehicle.
[0002] Heretofore, it is known that a tire condition monitoring
apparatus can monitor tire conditions, and various tire valve units
for use in those apparatuses have been proposed. In general, the
tire valve unit is provided with a rigid cylindrical member extending
from a valve body, a tire valve having a valve stem of a metallic
tube, for example, a resilient cylindrical member made of rubber,
for example, for surrounding the valve stem, and a tire sensor such
as a tire pressure sensor installed on the resilient cylindrical
member, and the tire valve unit is mounted on a wheel rim through
the resilient cylindrical member.
[0003] For example, in Japanese Patent Laid-open Publication No.
2001-174356, as for a tire pressure sensor provided with a snap-in
tire valve, it is disclosed that a protruding fitting portion having
a bleeding portion is installed in a housing for accommodating a
pressure detecting element for detecting the tire pressure and a
radio transmitting device for transmitting information obtained
by the pressure detecting element, then, the fitting portion is
pressed into the bleeding portion of the snap-in tire valve made
of a resilient member such as rubber or the like, to hold the tire
pressure sensor.
[0004] Likewise, in U.S. Pat. No. 6,005,480, as for a tire valve
that is easily inserted into an opening of a wheel, and that includes
a tire pressure sending unit, proposed is the valve having a load-bearing
element such as a tubular column that extends between the sending
unit and a resilient valve body. The sending unit and resilient
valve body are shaped to form an expansion volume therebetween.
The load-bearing element is a rigid body, and is connected with
the valve body of the rigid body by a threaded connection or a press
fit, to form a rigid structure. According to the unit as shown in
FIG. 10 of that U.S. Patent, the valve body is partially surrounded
by a resilient element, which defines an annular sealing surface,
and which is suited for snap-in installation into a wheel rim. The
inner end of the valve body defines a conical portion and a groove.
The load bearing element for supporting the sending unit carries
a clip ring, which is snapped into the groove in the resilient member,
to hold the sending unit in the valve body. And, it is described
that the expansion volume is created between the sending unit and
the inner end of the resilient element.
[0005] As to means for securing a pressure sensor on a valve of
a "snap-in" type, U.S. Pat. No. 6,851,308 discloses such
a device that comprises a connecting rod fixed at one of its ends
to the pressure sensor and at its other end to the valve, and an
air passage provided for connecting the valve element of the valve
to the pressure sensor. As shown in FIG. 1 of that Patent, a valve
stem made of rubber has a peripheral groove, which is engaged with
a hole of a rim, to constitute the snap-in. And, it is described
that a tubular rod whose free end has the shape of a hook is engaged
with a frustoconical region formed in an interior passage of the
valve stem.
[0006] According to the Publications as described above, any one
of the tire valves has a so-called snap-in structure, and means
for fitting the valve into the wheel rim through the snap-in structure.
With respect to its connection with the tire pressure transmitting
unit or tire pressure sensor, however, there are problems to be
solved, as follows. At the outset, according to the structure for
pressing the fitting portion into the bleeding hole as disclosed
in Japanese Patent Laid-open Publication No. 2001-174356, the tire
valve is easily mounted on it. However, it is difficult to obtain
a sufficient connecting force between them.
[0007] On the other hand, according to the structure as disclosed
in U.S. Pat. No. 6,005,480, an extremely high dimensional accuracy
is required for obtaining a necessary sealing property, when the
unit is pressed into the wheel rim. Especially, as the expansion
volume for receiving a part of the resilient member during insertion
of the tire valve into the opening of the wheel is apart from the
portion connected with the rim, it is doubtful whether such a displacement
as required for the snap-in structure can be absorbed by the expansion
volume. Also, there is disclosed the structure that the clip ring
of the load bearing element is snapped into the groove of the valve
body in the resilient member. However, at a portion corresponding
to the portion connected with the rim as shown in FIG. 10 of U.S.
Pat. No. 6,005,480, it is very difficult to engage (the clip ring
of) the load bearing element with (the groove of) the valve body,
so that it is not practical. Furthermore, after the unit is mounted
on the rim, it is required to keep an air-tight relationship with
the rim, and also required to do with centrifugal force which will
be applied to the unit as the rim is rotating. According to the
unit with the rigid structure as disclosed in U.S. Pat. No. 6,005,480,
however, its weight is large, and it is likely to be affected by
the centrifugal force, so that it is hard to keep the air-tight
relationship with the rim. Especially, in the case where the rim
is thin, the unit might swing about its portion fixed to the rim,
and then vibrate. Therefore, it may be required to provide countermeasures,
depending upon gratitude of the centrifugal force to be compensated.
[0008] Likewise, according to the structure as shown in FIG. 1
of U.S. Pat. No. 6,851,308, it is difficult to engage the hook-like
free end of the rod with the frustoconical region formed in the
interior passage of the valve stem, and it is extremely difficult
to obtain the sufficient sealing property. Supposing that there
is a space which is capable of engaging the hook-like free end of
the rod with the frustoconical region easily, the hook-like free
end will be engaged with the frustoconical region made of rubber,
whereby it might be separated from that region easily instead. Therefore,
some countermeasures will be required.
SUMMARY
[0009] Accordingly, exemplary embodiments of the present invention
aim to provide a tire valve unit mounted on a wheel rim for a vehicle,
with a structure for holding the unit to be mounted easily on the
rim, and maintaining the holding state to ensure a necessary sealing
property.
[0010] To accomplish this and/or other objects, a tire valve unit
may be provided with a tire valve having a valve body and a rigid
cylindrical member extended from the valve body, a tire sensor accommodated
in a housing having an extended portion with a passage defined therein,
the extended portion positioned in series with the rigid cylindrical
member, and a resilient cylindrical member configured to accommodate
the rigid cylindrical member, and formed with a first engaging portion
and a second engaging portion on an outer surface of the resilient
cylindrical member. The first engaging portion and the second engaging
portion may be provided to extend in a radial direction of the resilient
cylindrical member, respectively, such that the rim is held between
the first engaging portion and the second engaging portion. And,
a rigid annular member may be secured to an open end of the resilient
cylindrical member. Then, the extended portion of the housing may
be engaged with the rigid annular member in the resilient cylindrical
member, such that an annular space is defined between the extended
portion of the housing and an inner surface of the resilient cylindrical
member approximately corresponding to the outer surface of the resilient
cylindrical member between the first engaging portion and the second
engaging portion, and that the annular space communicates with outside
of the housing through the passage of the extended portion.
[0011] In the tire valve unit described above, the extended portion
of the housing may include a threaded portion configured to be threaded
with the rigid annular member in the resilient cylindrical member.
And, a rigid support member may be held at one end thereof by the
threaded portion, such that a free end portion of the rigid support
member extends from the threaded portion into the resilient cylindrical
member. The passage may be defined in the threaded portion and the
rigid support member to communicate the annular space with outside
of the housing.
[0012] Alternatively, the rigid cylindrical member may include
a metallic tube, which is integrally accommodated in the housing,
and provided to extend from the threaded portion to the free end
portion, so that the passage may be defined in the metallic tube.
[0013] Alternatively, the extended portion of the housing may include
a threaded portion configured to be threaded with the rigid annular
member in the resilient cylindrical member, and a rigid support
member may be held at one end thereof in the threaded portion, and
formed at the other one end of the rigid support member with a flange
portion held in the housing, so that the passage may be defined
in the threaded portion and the rigid support member. Or, the extended
portion may include a rigid support member having a threaded portion
configured to be threaded with the rigid annular member in the resilient
cylindrical member, and having a free end portion configured to
extend from the threaded portion into the resilient cylindrical
member, so that the passage may be defined in the rigid support
member.
[0014] Alternatively, the extended portion of the housing may further
include a fork portion configured to be engaged with the rigid annular
member in the resilient cylindrical member, and the rim may be held
between the first engaging portion and the second engaging portion
of the resilient cylindrical member, with the fork portion being
engaged with the rigid annular member in the resilient cylindrical
member.
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Various objects and details of the following description
of exemplary embodiments will become readily apparent with reference
to the accompanying drawings, wherein like reference numerals denote
like elements, and in which:
[0016] FIG. 1 is a vertical cross-sectional view of an exemplary
tire valve unit;
[0017] FIG. 2 is a side view of an exemplary tire valve unit mounted
on a wheel rim;
[0018] FIG. 3 is a vertical cross-sectional view of an exemplary
tire valve unit, with an exemplary resilient cylindrical member
and an exemplary housing being assembled;
[0019] FIG. 4 is a transverse cross-sectional view of a part of
an exemplary tire valve unit;
[0020] FIG. 5 is a front view of an exemplary housing of a tire
valve unit;
[0021] FIG. 6 is a side view of an exemplary housing of a tire
valve unit;
[0022] FIG. 7 is a perspective view of an exemplary housing of
a tire valve unit;
[0023] FIG. 8 is a vertical cross-sectional view of an exemplary
tire valve unit mounted on a wheel rim;
[0024] FIG. 9 is a vertical cross-sectional view of an exemplary
tire valve unit, with an exemplary resilient cylindrical member
and an exemplary housing being assembled;
[0025] FIG. 10 is a transverse cross-sectional view of a part of
an exemplary tire valve unit;
[0026] FIG. 11 is a vertical cross-sectional view of an exemplary
tire valve unit;
[0027] FIG. 12 is a vertical cross-sectional view of an exemplary
tire valve unit, with an exemplary resilient cylindrical member
and an exemplary housing being assembled;
[0028] FIG. 13 is a transverse cross-sectional view of a part of
an exemplary tire valve unit;
[0029] FIG. 14 is a vertical cross-sectional view of an exemplary
tire valve unit;
[0030] FIG. 15 is a vertical cross-sectional view of an exemplary
tire valve unit, with an exemplary resilient cylindrical member
and an exemplary housing being assembled;
[0031] FIG. 16 is a transverse cross-sectional view of a part of
an exemplary tire valve unit;
[0032] FIG. 17 is a vertical cross-sectional view of an exemplary
tire valve unit mounted on a wheel rim;
[0033] FIG. 18 is a vertical cross-sectional view of an exemplary
tire valve unit, with an exemplary resilient cylindrical member
and an exemplary housing being assembled;
[0034] FIG. 19 is a transverse cross-sectional view of a part of
an exemplary tire valve unit;
[0035] FIG. 20 is a vertical cross-sectional view of an exemplary
tire valve unit;
[0036] FIG. 21 is a vertical cross-sectional view of an exemplary
tire valve unit, with an exemplary resilient cylindrical member
and an exemplary housing being assembled;
[0037] FIG. 22 is a transverse cross-sectional view of a part of
an exemplary tire valve unit;
[0038] FIG. 23 is a front view of an exemplary housing of a tire
valve unit;
[0039] FIG. 24 is a side view of an exemplary housing of a tire
valve unit;
[0040] FIG. 25 is a perspective view of an exemplary housing of
a tire valve unit;
[0041] FIG. 26 is a vertical cross-sectional view of an exemplary
tire valve unit mounted on a wheel rim;
[0042] FIG. 27 is a vertical cross-sectional view of an exemplary
tire valve unit, with an exemplary resilient cylindrical member
and an exemplary housing being assembled;
[0043] FIG. 28 is a transverse cross-sectional view of a part of
an exemplary tire valve unit;
[0044] FIG. 29 is a front view of an exemplary housing of a tire
valve unit;
[0045] FIG. 30 is a side view of an exemplary housing of a tire
valve unit; and
[0046] FIG. 31 is a perspective view of an exemplary housing of
a tire valve unit.
DETAILED DESCRIPTION OF EMBODIMENTS
[0047] Referring to FIGS. 1-7, there is illustrated a tire valve
unit according to an exemplary embodiment, which is used for a tire
condition monitoring apparatus for monitoring tire conditions such
as pneumatic pressure, temperature, or the like, within a vehicle
tire. As shown in FIGS. 1 and 2, a tire valve 1 is connected with
a tire sensor 2 to provide a tire valve unit U, which is mounted
on a rim R for a vehicle wheel, with a resilient cylindrical member
20. As for components of the tire sensor 2, various electronic parts,
a battery, an antenna, and so on, may be included, and a transmitting
function may be provided, so that the unit may be classified as
a transmitting unit. In the present embodiment, however, the tire
sensor 2 is not limited to the transmitting unit, but corresponds
to a sensor unit with at least a function for monitoring the tire
conditions.
[0048] As for the tire valve 1, a valve mechanism (V) is accommodated
in a metallic valve body 10, and a valve stem 12 is formed integrally
with the valve body 10 to extend therefrom. The valve stem 12 is
metallic, and may be made from synthetic resin to provide the rigid
cylindrical member. Or, it may be made separately from the valve
body 10, and then connected together. The extending end portion
of the valve system 12 is enlarged in diameter to form an enlarged
diameter portion 13, which is enclosed in the resilient cylindrical
member 20 made of rubber, together with an expanded portion 11,
which provides a boundary to the valve body 10.
[0049] According to the exemplary embodiment as shown in FIGS.
1-7, the resilient cylindrical member 20 is a rubber member formed
to enclose the valve stem 12, as shown in FIGS. 1 and 3, with its
outer surface tapered. On the outer surface of the one end of the
resilient cylindrical member 20, a first engaging portion 21 is
integrally formed therewith to extend in a radial direction thereof,
to be engaged with one side of the rim R. And, on the outer surface
of the other one end of the resilient cylindrical member 20, a second
engaging portion 22 is integrally formed therewith to extend in
a radial direction thereof, to be engaged with the other one side
of the rim R. The first engaging portion 21 and second engaging
portion 22 are formed in the shape of an annular protrusion, respectively,
while they may be formed, respectively, in such a configuration
that a plurality of protrusions are formed in series along its outer
circumference, with a plurality of clearances provided along the
outer circumference.
[0050] Also, as a rigid annular member, a metallic annular collar
30 made of brass, for example, having a flange portion 31, is fitted
into one end of the other end portion of the resilient cylindrical
member 20, i.e., at a housing 40's side thereof. Practically, the
collar 30 and the valve stem 12 are integrally formed together by
insert-forming, or vulcanized, to form the resilient cylindrical
member 20 made of rubber, as shown in FIG. 3.
[0051] On the other hand, the housing 40 for the tire sensor 2
is a case made from synthetic resin, and formed as shown in FIGS.
3-7, such that an opening thereof facing the inner surface of the
rim R is closed by a lid member 41, after a sensor unit (not shown)
is received in the hosing 40. The housing 40 is integrally formed
with an extended portion 42 to be engaged with the collar 30. And,
the extended portion 42 is formed with a threaded portion 43 configured
to be threaded with the collar 30, and a free end portion 44, which
is provided to extend from the threaded portion 43 into the enlarged
diameter portion 13 of the valve stem 12. In the threaded portion
43 and the free end portion 44, a passage 40a is defined to open
at the tip end of the free end portion 44, and communicate with
a passage 40b, which opens in a lateral direction of the housing
40, at the side of the threaded portion 43.
[0052] Accordingly, when the tire valve unit U is assembled as
described later, and mounted on the rim R, it is held on the rim
R between the first engaging portion 21 and the second engaging
portion 22, in such a state that the threaded portion 43 is threaded
with the collar 30 within the resilient cylindrical member 20, as
shown in FIG. 1. Then, as shown in FIG. 1 and FIG. 4, an annular
space S1 is defined between the inner surface of the resilient cylindrical
member 20 and the extended portion 42, at a position that corresponds
to the position between the first engaging portion 21 and the second
engaging portion 22 of the resilient cylindrical member 20. Also,
as the free end portion 44 is held in the enlarged diameter portion
13, a cylindrical space S2 is defined between the inner surface
of the enlarged diameter portion 13 and the outer surface of the
free end portion 44. Therefore, the annular space S1 and the cylindrical
space S2 are communicated with an inner space of the rim R (i.e.,
right space in FIG. 1) through the passages 40a and 40b. In this
case, the annular space S1 and cylindrical space S2 may be formed
in substantially annular and cylindrical shapes, respectively. For
instance, the annular space S1 and cylindrical space S2 may be divided
into a plurality of radial spaces by means of longitudinal ribs
(not shown), respectively, thereby to be formed in substantially
annular and cylindrical shapes.
[0053] According to the present embodiment, as apparent from the
perspective view shown in FIG. 7, a pair of lifted wall potions
46 and 46 are formed at opposite lateral sides of the extended portion
42, and integrally formed with ribs 47 and 47, respectively. The
lid member 41 has an outer lateral surface approximately in parallel
with the inner surface of the rim R, such that a clearance between
the lid member 41 and the rim R is set to be of a predetermined
value. With the lid member 41 being formed as described above, in
the case where centrifugal force is applied to the housing 40 (tire
sensor 2) when the vehicle is running, if deflection is caused in
the housing 40, the outer surface of the lid member 41 will be in
contact with the inner surface of the rim R, so that the clearance
between the lid member 41 and the rim R can be minimized. Therefore,
even if the lid member 41 is forced to contact the rim R when the
vehicle is running, a stably mounted state can be obtained. With
respect to the tire sensor 2, there are provided at least the function
for monitoring the state of the tire, as described above, and also
the transmitting function, which functions are not directly related
to the present invention, so that further explanation is omitted
herein.
[0054] Next will be explained assembling the tire valve unit U
as constituted above and mounting it on the rim R for the vehicle
wheel. The housing 40 (tire sensor 2) as constituted in FIGS. 5-7
is inserted into the tire valve 1 formed integrally with the resilient
cylindrical member 20 and the collar 30, as indicated by a blank
arrow in FIG. 3. Then, with the free end portion 44 being accommodated
in the enlarged diameter portion 13 of the valve stem 12, the threaded
portion 43 is threaded with the collar 30. Consequently, the housing
40 is held in such a state as being fixed to the collar 30 securely.
As a result, the annular space S1 is defined between the inner surface
of the resilient cylindrical member 20 and the extended portion
42, and the cylindrical space S2 is defined between the inner surface
of the enlarged diameter portion 13 and the outer surface of the
free end portion 44, as shown in FIG. 4. Therefore, the annular
space S1 is communicated with the passages 40a and 40b through the
cylindrical space S2.
[0055] With the tire valve 1 and tire sensor 2 being assembled
to be in the state as shown in FIG. 1, the tire valve unit U is
formed. Then, one end of the tire valve unit U at the cap 3's side
thereof is passed through the hole Rh of the rim R, and the resilient
cylindrical member 20 is pulled toward the cap 3. When the first
engaging portion 21 of the resilient cylindrical member 20 gets
over the hole Rh of the rim R, the resilient cylindrical member
20 is secured to the rim R, between the first engaging portion 21
and the second engaging portion 22. In this case, as the annular
space S1 has been defined between the inner surface of the resilient
cylindrical member 20 and the extended portion 42, a portion between
the first engaging portion 21 and the second engaging portion 22
will be bent in the radial direction (toward the center of the axis),
when the first engaging portion 21 of the resilient cylindrical
member 20 gets over the hole Rh of the rim R, whereby the resilient
cylindrical member 20 can be easily secured to the rim R. Then,
if the resilient cylindrical member 20 is pulled further, the second
engaging portion 22 is blocked by the rim R, so that it will not
get over the rim R, and therefore the tire valve unit U will be
held in the state secured on the rim R. As a result, the tire valve
unit U is held in such a state that the lid member 41 of the housing
40 is approximately in parallel with the inner surface of the rim
R, with a small clearance being provided between them, as shown
in FIG. 2. In addition, as the collar 30 served as the rigid annular
member has been secured to the open end portion of the housing in
the resilient cylindrical member 20, the end portion of the resilient
cylindrical member 20 can be prevented from being deformed, to maintain
such a state that the tire valve unit U is mounted on the rim R
securely, and obtain a necessary sealing property against the rim
R.
[0056] Next, with air being fed into the tire, air pressure, i.e.,
so-called back pressure, is applied from the inner side of the rim
R (right side in FIG. 1) to the annular space S1 through the passage
40b, passage 40a and cylindrical space S2, so that the portion between
the first engaging portion 21 and the second engaging portion 22
in the resilient cylindrical member 20 is pressed to the open end
surface of the rim R. Consequently, the necessary sealing property
can be maintained between the resilient cylindrical member 20 and
the rim R, and even if the thickness of the rim R is thin, the air-tight
relationship between them can be maintained. In addition, as the
rim R is rotating, the centrifugal force will be applied to the
tire valve unit U in the radial direction. According to the present
embodiment, however, the valve stem 12 served as the rigid cylindrical
member is separated from the housing 40, and these are connected
by the resilient cylindrical member 20 to form a flexible structure,
so that the centrifugal force can be compensated appropriately.
Accordingly, without considering any possibility of the problem
raised in the prior unit of the rigid structure, the tire valve
unit U can be secured to the rim R in a stable state. And, as the
threaded portion 43 is threaded with the collar 30, the tire valve
1 and the housing 40 (tire sensor 2) are held to be in such a state
that they are mounted on the rim R securely, and function as the
tire valve unit U in the stable state.
[0057] Furthermore, as the rim R rotates at higher speed, larger
centrifugal force will be applied to the tire valve unit U, such
that a relative displacement may be created between the enlarged
diameter portion 13 of the valve stem 12 and the free end portion
44 of the extended portion 42. With the cylindrical space S2 being
formed between those portions, however, the relative displacement
between the enlarged diameter portion 13 and the free end portion
44 against the resilient force of the resilient cylindrical member
20 may be allowed. Thus, with the relative displacement created
between the enlarged diameter portion 13 and the free end portion
44, the centrifugal force can be compensated appropriately. If a
load of more than the force for creating the relative displacement
is applied to the tire valve unit U, the free end portion 44 comes
into contact with the inner surface of the enlarged diameter portion
13, to restrict a further relative displacement, so that the function
of the tire valve unit U will not be deteriorated.
[0058] FIGS. 8-10 show another embodiment of the present invention.
In contrast to the aforementioned embodiment, wherein the threaded
portion 43 and the free end portion 44 are formed integrally with
the housing 40, according to the present embodiment, a metallic
tube 45 served as the rigid support member is held at its one end
portion in the threaded portion 43, for supporting a free end portion
of the metallic tube 45 to extend into the resilient cylindrical
member 20, and into the enlarged diameter portion 13. Instead of
the free end portion 44 made from synthetic resin integrally with
the housing 40, the metallic tube 45 is employed to raise its strength.
As shown in FIG. 8, an annular groove 45s is formed on one end of
the metallic tube 45, and the threaded portion 43 is formed to enclose
therein a portion of the metallic tube 45 formed with the annular
groove 45s (then, the extended portion 42 and the main body of the
housing 40 are formed), according to an integrally forming process
with resin, so that the metallic tube 45 is secured to the threaded
portion 43 firmly. As other elements as shown in FIGS. 8-10 are
substantially the same as those shown in FIGS. 1-7, assembling manners
and functions are approximately equal, and like effect can be obtained,
explanation of those elements is omitted herein, with the same reference
numerals being applied to those substantially the same as the elements
as shown in FIGS. 1-7.
[0059] FIGS. 11-19 show three exemplary embodiments, which are
integrally provided with a metallic tube served as the rigid support
member, respectively, like the embodiment as shown in FIGS. 8-10,
and which will be explained in sequence hereinafter. As other elements
as shown in FIGS. 11-19 are substantially the same as those shown
in FIGS. 1-7, assembling manners and functions are approximately
equal, and like effect can be obtained, explanation of those elements
is omitted herein, with the same reference numerals being applied
to those substantially the same as the elements as shown in FIGS.
1-7.
[0060] At the outset, according to the embodiment as shown in FIGS.
11-13, a metallic tube 45x served as the rigid support member extends
from the threaded portion 43 to the free end portion 44, and enclosed
with synthetic resin along the whole longitudinal length of the
metallic tube 45x, to be formed integrally with the housing 40.
According to the present embodiment, the metallic tube 45x is employed
to raise its strength, like the embodiment as shown in FIGS. 8-10.
In addition, the metallic tube 45x is integrally provided with a
flange portion 45xf at its rear end. The extended portion 42 including
the threaded portion 43 and free end portion 44, and the main body
of the housing 40 are formed by the integrally forming process with
synthetic resin, to enclose the metallic tube 45x and flange portion
45xf. Therefore, the metallic tube 45x is securely held in the housing
40, with the passage 40a being formed in the metallic tube 45x.
According to the embodiments as shown in FIGS. 11-13, a passage
40c opens upward in FIG. 11, i.e., in a different direction from
the passage 40b as shown in FIGS. 8-10, which opens downward. Thus,
as the passage 40c and the passage 40b open at different positions,
they are indicated by different reference numerals, but they have
substantially the same function, in other embodiments described
hereinafter with reference to FIGS. 14-19, as well.
[0061] Then, FIGS. 14-16 show the embodiment wherein a metallic
tube 45y served as the rigid support member is held at its front
end by the threaded portion 43, and formed at its rear end integrally
with a flange portion 45yf. The extended portion 42 including the
threaded portion 43 and free end portion 44, and the main body of
the housing 40 are formed by the integrally forming process with
synthetic resin, to enclose the metallic tube 45y and flange portion
45yf. Therefore, the metallic tube 45y is securely held in the vicinity
of the threaded portion 43 in the housing 40. According to the present
embodiment, a part of the passage 40a is constituted by the metallic
tube 45y, and communicated with the passage 40c through the metallic
tube 45y.
[0062] According to the embodiment as shown in FIGS. 17-19, a metallic
tube 45z served as the rigid support member is formed at its rear
end with a threaded portion 45zb, which is configured to be equal
to the threaded portion 43, and formed at its front end with a free
end portion 45za, which is configured to be equal to the free end
portion 44. The metallic tube 45z is supported by the housing 40,
with the free end portion 45za being extended into the resilient
cylindrical member 20, and further into the enlarged diameter portion
13. That is, the metallic tube 45z is used to raise its strength
furthermore, and the housing 40 is formed by the integrally forming
process with synthetic resin, to enclose the rear end portion of
the threaded portion 45zb. Therefore, the metallic tube 45z is securely
held in the housing 40. Also, with the threaded portion 45zb being
engaged with the collar 30, a securely engaged state can be made
according to the metallic threaded connection between them.
[0063] Next, FIGS. 20-25 and FIGS. 26-31 illustrate other exemplary
embodiments, which are different in structure, with respect to the
extended portion and the valve stem, and slightly different in connecting
structure of the tire valve 1 and the housing 40 (tire sensor 2),
comparing with the aforementioned embodiments. However, the function
of the annular space S1 as defined with other elements assembled
to form the tire valve unit U, is substantially the same as that
in the aforementioned embodiments. Therefore, although the valve
stem 12, resilient cylindrical member 20, collar 30 and housing
40 are indicated by the reference numerals with "x" added
to those as shown in FIGS. 1-7, explanation of other elements is
omitted herein, with the same reference numerals being applied to
those substantially the same as the elements as shown in FIGS. 1-7.
[0064] According to the exemplary embodiment as shown in FIGS.
20-25, a housing 40x is a case made from synthetic resin, such that
its opening end formed in the same direction as the longitudinal
axis of the tire valve 1 is closed by a lid member 41x, after the
sensor unit (not shown) of the tire sensor 2 is received in the
hosing 40x. The housing 40x has an extended portion 48 to be engaged
with a collar 30x, at its opposite side to the lid member 41x. The
extended portion 48 of the present embodiment is integrally formed
with the housing 40x, and formed at its tip end with a fork portion
49 to be engaged with the collar 30x. Along the longitudinal axis
of the extended portion 48, the fork portion 49 is formed with a
plurality of slits 48s (as indicated in FIG. 23), to provide a plurality
of divided parts. With the elements being assembled to be mounted
on the rim R, as described later, the tire valve unit U is held
by the rim R between the first engaging portion 21 and the second
engaging portion 22 in the resilient cylindrical member 20, as shown
in FIG. 20, in such a state that the fork portion 49 is engaged
with the collar 30x in the resilient cylindrical member 20x.
[0065] As shown in FIG. 22, on the housing 40x, there is formed
a protrusion 40p, which is adapted to come into contact with the
open end surface of the resilient cylindrical member 20x, when the
fork portion 49 is engaged with the collar 30x in the resilient
cylindrical member 20x. That is, when the fork portion 49 is engaged
with the collar 30x as shown in FIG. 20 and FIG. 22, the engaged
state between the fork portion 49 and the collar 30x is maintained
with resilient force created on a contacting portion of the resilient
cylindrical member 20x, which is compressed by the protrusion 40p.
According to the present embodiment, the annular space S1 is defined
between the inner surface of the resilient cylindrical member 20x
and the fork portion 49 (extended portion 48) of the housing 40x,
at such a position that approximately corresponds to the position
between the first engaging portion 21 and the second engaging portion
22 of the resilient cylindrical member 20x, as shown in FIG. 20
and FIG. 22. This annular space S1 is communicated with outside
of the housing 40x through the passages 40a and 40b, as well. And,
the annular space S1 may be divided into a plurality of radial spaces
to provide substantially the annular shape.
[0066] According to the present embodiment, a guide portion 40t
is formed on the outer surface of housing 40x, which faces the inner
surface of the rim R. The guide portion 40t is formed with the outer
surface approximately in parallel with the inner surface of the
rim R, to set the clearance between the housing 40x and the rim
R to be of a predetermined value. With the guide portion 40t being
formed as described above, in the case where the centrifugal force
is applied to the housing 40x (tire sensor 2) when the vehicle is
running, if deflection is caused in the housing 40x, the outer surface
of the guide portion 40t will be in contact with the inner surface
of the rim R, so that the clearance between the guide portion 40t
and the rim R can be minimized. Therefore, even if the housing 40x
is forced to contact the rim R when the vehicle is running, a stably
mounted state can be obtained.
[0067] Next will be explained assembling the tire valve unit U
as constituted above and mounting it on the rim R for the vehicle
wheel. The housing 40x(tire sensor 2) as constituted in FIGS. 23-25
is inserted into the tire valve 1 formed integrally with the resilient
cylindrical member 20x and the collar 30x, as indicated by a blank
arrow in FIG. 21, so that the fork portion 49 is engaged with the
collar 30x in the resilient cylindrical member 20x. As the extended
portion 48 (fork portion 49) is formed with the slits 48s, the fork
portion 49 is bent in the radial direction when the fork portion
49 passes through the opening of the collar 30x, so that the fork
portion 49 easily gets over the collar 30x, to be engaged with the
open end portion thereof, and held in the state as shown in FIG.
20 and FIG. 22. In this case, the protrusion 40p presses the end
surface of the resilient cylindrical member 20x, so that the fork
portion 49 is engaged with the collar 30x, with the resilient cylindrical
member 20x being compressed. Therefore, the fork portion 49 is held
to be securely engaged with the open end of the collar 30x, by the
resilient force of the resilient cylindrical member 20x after the
former was engaged with the latter.
[0068] With the tire valve 1 and tire sensor 2 being assembled
to be in the state as shown in FIG. 20, the tire valve unit U is
formed. Then, one end of the tire valve unit U at the cap 3's side
thereof is passed through the hole Rh of the rim R, and the resilient
cylindrical member 20x is pulled toward the cap 3. When the first
engaging portion 21 of the resilient cylindrical member 20x gets
over the hole Rh of the rim R, the resilient cylindrical member
20x is secured to the rim R, between the first engaging portion
21 and the second engaging portion 22. In this case, as the annular
space S1 has been defined between the inner surface of the resilient
cylindrical member 20x and the extended portion 48, a portion between
the first engaging portion 21 and the second engaging portion 22
will be bent in the radial direction (toward the center of the axis),
when the first engaging portion 21 of the resilient cylindrical
member 20x gets over the hole Rh of the rim R, whereby the resilient
cylindrical member 20x can be easily secured to the rim R. Then,
if the resilient cylindrical member 20x is pulled further, the second
engaging portion 22 is blocked by the rim R, so that it will not
get over the rim R, and therefore the tire valve unit U will be
held in the state secured on the rim R. As a result, the tire valve
unit U is held in such a state that the housing 40x is approximately
in parallel with the inner surface of the rim R, with a small clearance
being provided between them. With respect to the function and effect
achieved after it was installed, such as the manner for obtaining
the sealing property with the annular space S1, the explanation
is omitted herein, because they are the same as those as described
with reference to FIGS. 1-7.
[0069] FIGS. 26-31 show a further embodiment of the present invention,
wherein a collar 50 served as the rigid annular member corresponds
to the collar 30x as described before, and wherein an annular groove
51 is formed on the inner surface of the collar 50, so that an extended
portion 62 of a housing 60 is engaged with the annular groove 51.
In other words, according to the present embodiment, the collar
50 is different in shape from the collar 30x as shown in FIGS. 20-22,
the extended portion 62 is different in shape from the extended
portion 48 as shown in FIGS. 20-22, and its height (longitudinal
length) is approximately equal to the height (longitudinal length)
of the collar 50. Therefore, the housing 60 (tire sensor 2) is assembled
with the tire valve 1 in such a state as shown in FIG. 26, whereby
the total longitudinal length can be reduced.
[0070] Also, according to the present embodiment, an annular space
S3 is defined between the inner surface of a resilient cylindrical
member 20y and the outer surface of the valve stem 12x at such a
position that corresponds to the position between the first engaging
portion 21 and the second engaging portion 22 of the resilient cylindrical
member 20y. As shown in FIG. 27, the collar 50 and the valve stem
12x are integrally formed together by insert-forming, or vulcanized,
to form the resilient cylindrical member 20y made of rubber. According
to the present embodiment, however, the collar 50 is made larger
in its inner diameter than that disclosed in FIG. 20 and FIG. 21,
and the annular space S3 opens to the outside space without being
blocked by the collar 50. Therefore, a forming die used for the
insert-forming can be made easily, so that a relatively inexpensive
product can be produced. As other elements are substantially the
same as those shown in the embodiment as illustrated in FIGS. 20-25,
explanation of those elements is omitted herein.
[0071] Next will be explained assembling the tire valve unit U
as shown in FIG. 26. The housing 60 (tire sensor 2) as constituted
in FIGS. 28-31 is inserted into the tire valve 1 formed integrally
with the resilient cylindrical member 20y and the collar 50, as
indicated by a blank arrow in FIG. 27. As a result, a fork portion
63 of the extended portion 62 is engaged with the annular groove
51. In this case, the extended portion 62 is formed with a plurality
of slits 64. When the fork portion 63 is engaged with the annular
groove 51 of the collar 50, it is bent in the radial direction (toward
the center of the axis), to be easily engaged with the annular groove
51, and held in the state as shown in FIGS. 26 and 28. In addition,
the protrusion 65 presses the end surface of the resilient cylindrical
member 20y, so that the extended portion 62 is engaged with the
collar 50, with the resilient cylindrical member 20y being compressed.
Therefore, the fork portion 63 is held to be securely engaged with
the annular groove 51 of the collar 50, by the resilient force of
the resilient cylindrical member 20y after the former was engaged
with the latter.
[0072] According to the present embodiment, therefore, when the
tire valve 1 is assembled with the tire sensor 2, the tire valve
unit U as shown in FIG. 26 is constituted. Then, one end of the
tire valve unit U at the cap 3's side thereof is passed through
the hole Rh of the rim R, and the resilient cylindrical member 20y
is pulled toward the cap 3, whereby the tire valve unit U is secured
to the rim R. In this case, as the annular space S3 has been defined
between the inner surface of the resilient cylindrical member 20y
and the outer surface of the valve stem 12x, a portion between the
first engaging portion 21 and the second engaging portion 22 will
be bent in the radial direction (toward the center of the axis),
when the first engaging portion 21 of the resilient cylindrical
member 20y gets over the hole Rh of the rim R, whereby the resilient
cylindrical member 20y can be easily secured to the rim R. As a
result, the tire valve unit U is held in such a state that the housing
60 is approximately in parallel with the inner surface of the rim
R, with a small clearance being provided between them, as shown
in FIG. 26.
[0073] According to the present embodiment, a pair of lifted wall
potions 66 and 66 are formed at opposite lateral sides of the extended
portion 62, with ribs 67 and 67 integrally formed therewith, respectively.
Also, a guide portion 68 is formed on the outer surface of housing
60, which faces the inner surface of the rim R, so that the clearance
between the guide portion 68 and the rim R can be minimized. Therefore,
even if the housing 60 is forced to contact the rim R when the vehicle
is running, a stably mounted state can be obtained. With respect
to the function and effect achieved after it was installed, such
as the manner for obtaining the sealing property with the annular
space S3, the explanation is omitted herein, because they are the
same as those as described with reference to FIGS. 1-7.
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