Abstract
A wrench assembly including a drive head and an attached socket for
engaging a bolt or nut. When the drive head turns, the socket and
any engaged threaded member will also rotate. A hydraulic motor and
cylinder are also included. The hydraulic motor and cylinder rotate
the drive head and socket independently of each other. Typically,
the hydraulic motor will rotate the drive head faster than the cylinder
but at lower torques. Thus, the hydraulic motor will spin the threaded
member down until it is snug, and then the hydraulic cylinder will
tighten the threaded member to the desired torque. Alternatively,
the hydraulic cylinder may break the threaded member out when it is
tight. The hydraulic motor will then spin the loosened threaded member
out. Finally, the wrench assembly includes a hydraulic fluid distribution
system, including one or more valves that regulate hydraulic fluid
flow through the wrench assembly.
Claims
We claim:
1. A wrench assembly for use with a source of pressurized hydraulic
fluid comprising: a hydraulic wrench comprising a hydraulic cylinder
having a retraction side and an extension side, said cylinder configured
to extend and retract a pawl; a drive head containing a plurality
of teeth radially disposed on said drive head, said drive head further
comprising a socket configured to engage a threaded member, whereby
rotation of said drive head will effect rotation of said socket
and of any threaded member which said socket may have engaged; wherein
said hydraulic cylinder and said drive head are positioned relative
to one another to allow said pawl to engage said teeth on said drive
head upon extension of said pawl, whereby extension of said pawl
will effect rotation of said drive head; a hydraulic motor configured
to rotate said drive head at a higher speed and lower torque than
said cylinder and said pawl; and a hydraulic fluid distribution
system comprising: at least one pressure line connecting said hydraulic
motor and said hydraulic wrench to said source of pressurized hydraulic
fluid; at least one tank line providing for discharge of said hydraulic
fluid from said hydraulic wrench and said hydraulic cylinder; and
an operator control valve having a manually selectable first, second,
and third position, wherein said operator control valve is configured
to direct hydraulic fluid to said retraction side of said cylinder
when said operator control valve is in said first position; wherein
said operator control valve is configured to direct hydraulic fluid
to said hydraulic motor and to said retraction side of said cylinder
when said operator control valve is in said second position; and
wherein said operator control valve is configured to direct hydraulic
fluid to said extension side of said cylinder when said operator
control valve is in said third position.
2. A wrench assembly according to claim 1 wherein said pressure
line contains a cylinder branch which provides hydraulic fluid to
said hydraulic cylinder.
3. A wrench assembly according to claim 2 wherein said cylinder
branch contains an extension branch and a retraction branch.
4. A wrench assembly according to claim 3 further comprising a
pilot valve having a first position and a second position, wherein
said pilot valve is configured to allow the flow of hydraulic fluid
to said retraction branch and to allow the flow of hydraulic fluid
from said extension side of said hydraulic cylinder to said tank
line when said pilot valve is in said pilot valve's first position,
said pilot valve further configured to allow the flow of hydraulic
fluid to said extension branch and to allow the flow of hydraulic
fluid from said retraction side of said hydraulic cylinder to said
tank line when said pilot valve is in said pilot valve's second
position.
5. A wrench assembly according to claim 4 further comprising a
pilot line extending from said operator control valve to said pilot
valve, said pilot valve configured to move from said pilot valve's
first position to said pilot valve's second position when said pilot
line is pressurized, said operator control valve being further configured
to connect said pilot line to said source of pressurized hydraulic
fluid when said operator control valve is in said operator control
valve's third position.
6. A wrench assembly according to claim 5 wherein said pilot valve
is biased to return to said pilot valve's first position.
7. A wrench assembly according to claim 3 further comprising a
first pilot valve having a first position and a second position,
wherein said first pilot valve is configured to allow the flow of
hydraulic fluid to said retraction branch when said first pilot
valve is in said first pilot valve's first position, and wherein
said first pilot valve is further configured to allow the flow of
hydraulic fluid from said retraction side of said hydraulic cylinder
to said tank line when said pilot valve is in said first pilot valve's
second position.
8. A wrench assembly according to claim 7 further comprising a
first pilot line extending from said operator control valve to said
first pilot valve, said first pilot valve configured to move from
said first pilot valve's first position to said first pilot valve's
second position when said first pilot line is pressurized, said
operator control valve being further configured to connect said
first pilot line to said source of pressurized hydraulic fluid when
said operator control valve is in said operator control valve's
third position.
9. A wrench assembly according to claim 8 wherein said first pilot
valve is biased to return to said pilot valve's first position.
10. A wrench assembly according to claim 8 further comprising a
second pilot valve having a first position and a second position,
wherein said second pilot valve is configured to allow the flow
of hydraulic fluid from said extension side of said hydraulic cylinder
to said tank line when said second pilot valve is in said second
pilot valve's first position, and wherein said second pilot valve
is further configured to allow the flow of hydraulic fluid to said
extension branch when said second pilot valve is in said second
pilot valve's second position.
11. A wrench assembly according to claim 10 further comprising
a second pilot line extending from said operator control valve to
said second pilot valve, said second pilot valve configured to move
from said second pilot valve's first position to said second pilot
valve's second position when said second pilot line is pressurized,
said operator control valve being further configured to connect
said second pilot line to said source of pressurized hydraulic fluid
when said operator control valve is in said operator control valve's
third position.
12. A wrench assembly according to claim 11 wherein said first
pilot line and said second pilot line are combined in a single line.
13. A wrench assembly according to claim 11 wherein said second
pilot valve is biased to return to said second pilot valve's first
position.
14. A wrench assembly according to claim 3 further comprising a
second pilot valve having a first position and a second position,
wherein said second pilot valve is configured to allow the flow
of hydraulic fluid from said extension side of said hydraulic cylinder
to said tank line when said second pilot valve is in said second
pilot valve's first position, and wherein said second pilot valve
is farther configured to allow the flow of hydraulic fluid to said
extension branch when said second pilot valve is in said second
pilot valve's second position.
15. A wrench assembly according to claim 14 further comprising
a second pilot line extending from said operator control valve to
said second pilot valve, said second pilot valve configured to move
from said second pilot valve's first position to said second pilot
valve's second position when said second pilot line is pressurized,
said operator control valve being further configured to connect
said second pilot line to said source of pressurized hydraulic fluid
when said operator control valve is in said operator control valve's
third position.
16. A wrench assembly according to claim 15 wherein said first
pilot line and said second pilot line are combined in a single line.
17. A wrench assembly according to claim 15 wherein said second
pilot valve is biased to return to said second pilot valve's first
position.
18. A wrench assembly according to claim 2 wherein said cylinder
branch contains a cylinder torque control valve, said cylinder torque
control valve having an open position and a closed position, wherein
said cylinder torque control valve is configured to allow said hydraulic
fluid to flow through said cylinder branch in said open position
and wherein said cylinder torque control valve is configured to
prevent the flow of hydraulic fluid through said cylinder branch
when said cylinder torque control valve is in said closed position.
19. A wrench assembly according to claim 18 wherein said cylinder
torque control valve is configured to move from said open position
to said closed position when the pressure in said cylinder branch
reaches a pre-set level.
20. A wrench assembly according to claim 19 wherein the pressure
at which said cylinder torque control valve will move from said
open position to said closed position is adjustable.
21. A wrench assembly according to claim 1 wherein said pressure
line contains a motor branch which provides hydraulic fluid to said
hydraulic motor.
22. A wrench assembly according to claim 2 wherein said motor branch
contains a motor torque control valve, said motor torque control
valve having an open position and a closed position, wherein said
motor torque control valve is configured to allow said hydraulic
fluid to flow through said motor branch in said open position and
wherein said motor torque control valve is configured to prevent
the flow of hydraulic fluid through said motor branch when said
motor torque control valve is in said closed position.
23. A wrench assembly according to claim 22 wherein said motor
torque control valve is configured to move from said open position
to said closed position when the pressure in said motor branch reaches
a pre-set level.
24. A wrench assembly according to claim 23 wherein the pressure
at which said motor torque control valve will move from said open
position to said closed position is adjustable.
Description
BENEFIT OF PROVISIONAL APPLICATION
[0001] This application claims benefit of provisional application
No. 60/201,434, which was filed on May 3, 2000, and which is hereby
incorporated by reference in its entirety.
BACKGROUND OF THE INVENTION
[0002] 1. Field of the Invention
[0003] The invention relates to valves in general, hydraulic valves
in particular, and especially to a control valve for a hydraulic
torque wrench with a hydraulic spin down motor.
[0004] 2. Prior Art
[0005] The use of hydraulic wrenches to tighten (make up) or loosen
(break out) nuts or I bolts in high torque applications, such as
the erection of off shore risers is well known. See, e.g., U.S.
Pat. No. 4,448,096, which is hereby incorporated by reference. These
wrenches are well suited to the task of supplying the high torques
needed in these applications, however, they are very slow in turning
the bolt or nut being tightened or loosened. This is not a problem
when the nut or bolt is snug, as very little additional rotation
(1 full rotation) is all that is usually required to either reach
the desired torque or to loosen the nut/bolt to the point that the
high torque wrench is no longer needed to turn the nut/bolt. However,
when the nut or bolt is not snug, the hydraulic torque wrench can
be painfully slow. In the prior art, hydraulic torque wrenches were
frequently removed after the bolt/nut was loosened and a low torque
spin down wrench would then be used to back the bolt/nut out. Similarly,
the low torque spin down wrench might be used to spin the bolt/nut
down until it was snug, and then the hydraulic torque wrench would
be used to fully tighten the bolt/nut. These wrenches are typically
quite large, and changing them out constantly during a job can be
expensive and time consuming. In response to these inconveniences,
hydraulic torque wrenches that included a self-contained spin down
motor were developed. See, e.g., U.S. patent application Ser. No.
09/302,836, which is hereby incorporated by reference in its entirety.
However, the prior art combined wrenches, such as that disclosed
in PCT/US94/14715, had numerous problems. Some of the problems included
complicated and expensive hydraulic controls, troublesome back pressure
valves, and an inability to use hydraulic sources already in place,
such as the drilling rig hydraulic lines. Accordingly, a hydraulic
control system that meets the following objects is desired.
OBJECTS OF THE INVENTION
[0006] It is an object of the invention to provide a control system
for a combination hydraulic torque wrench and spin down motor.
[0007] It is an object of the invention to provide a control system
for a combination hydraulic torque wrench and spin down motor which
will only run the spin down motor when the hydraulic torque wrench
is retracted.
[0008] It is an object of the invention to provide a control system
for a combination hydraulic torque wrench and spin down motor that
will only extend the hydraulic torque wrench when the spin down
motor is off.
[0009] It is an object of the invention to provide a control system
for a combination hydraulic torque wrench and spin down motor that
does not require a back pressure valve.
[0010] It is an object of the invention to provide a control system
for a combination hydraulic wrench and spin down motor that will
operate on rig hydraulics.
[0011] It is an object of the invention to provide a control system
for a combination hydraulic torque wrench and spin down motor that
does not require a control console separate from the wrench.
SUMMARY OF THE INVENTION
[0012] The invention is intended for use with a hydraulic torque
wrench having a built in run down motor. The hydraulic torque wrench
essentially comprises a drive head having a socket configured to
engage a threaded member such as a bolt or a nut. The drive head
has a plurality of ratchet teeth radially positioned on the drive
head. A hydraulic cylinder is configured to extend and retract a
drive pawl which engages the ratchet teeth upon extension and thus
rotates the drive head. Rotation of the drive head results in the
rotation of the socket and the threaded member which the socket
has engaged. Very high pressures can be exerted against the drive
head with the hydraulic cylinder, resulting in torques in the range
of about 10,000 to upward of 34,000 ft. lbs. being applied to the
threaded member being tightened or loosened. Examples of this type
of torque wrench can be found in U.S. Pat. No. 4,448,096.
[0013] The spin down motor is also preferably hydraulically driven.
It is mechanically coupled to the drive head. Although the spin
down motor is not configured to generate the very high torques that
the hydraulic cylinder is designed to create, it is capable of rotating
the drive head much faster than the hydraulic cylinder. In the preferred
embodiment, the hydraulic spin down motor will typically generate
about 500 ft lbs. of torque and rotate the drive head at about 585
rotations per minute (rpm's). Torque from spin down motor may be
improved, at the price of speed, by adding pulleys or gears as disclosed
in U.S. application Ser. No. 09/302,836. The spin down motor is
used to either spin the threaded member into a snug position during
make up or to spin the threaded member until it is nearly or fully
disengaged during break out. Examples of torque wrench assemblies
incorporating hydraulic spin down motors may be found in U.S. patent
application Ser. No. 09/302,836 and in PCT/US94/14715.
[0014] The valve of the present invention is configured to operate
both the hydraulic torque wrench and the hydraulic spin down motor.
It operates on a hydraulic system having pressurized line and a
tank line. The pressurized line carries hydraulic fluid coming from
the pump while the tank line returns the hydraulic fluid to the
system reservoir. These lines enter the distribution block that
houses the valve mechanism. They pass through a three position operator
valve which controls how hydraulic fluid is directed through the
combined wrench assembly.
[0015] The operator valve has three positions. In its center position,
position A, the hydraulic fluid flow to the rundown motor is cut
off as is the flow to the extension side of the hydraulic cylinder,
while the retraction side is pressurized. In the left position,
position B, the rundown motor is pressurized as is the retraction
side of the hydraulic cylinder, while the extension side remains
cut off from pressure. In the right position, position C, the retraction
side is cut off from hydraulic pressure as is the rundown motor,
while the extension side of the of the hydraulic cylinder is pressurized.
The operator valve is preferably biased with a spring or other means
to return to center position A when released by the operator. The
preferred mechanisms for routing the hydraulic fluid through the
distribution block to achieve the results described above is set
forth in the detailed description of the preferred embodiment below.
BRIEF DESCRIPTION OF THE FIGURES
[0016] FIG. 1 is a perspective view of a preferred embodiment of
the wrench assembly engaged with a riser.
[0017] FIG. 2 is a top view and partial cut-away of a preferred
embodiment of the wrench assembly.
[0018] FIG. 3 is schematic drawing of the hydraulics of a preferred
embodiment of the invention using a single four way pilot valve.
[0019] FIG. 4 is schematic drawing of the hydraulics of a preferred
embodiment of the invention using two three way pilot valves.
[0020] FIG. 5 is an exploded view of one preferred embodiment of
a hydraulic wrench suitable for use with the hydraulic control valve
disclosed herein.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0021] Hydraulic wrench assembly 1 comprises a drive head 2 having
a socket 3 configured to engage a threaded member 4, such as a nut
or a bolt. Drive head 2 also comprises a plurality of ratchet teeth
5 radially positioned on drive head 2. Hydraulic wrench assembly
1 further comprises a hydraulic cylinder 6. Hydraulic cylinder 6
is configured to extend and retract a pawl 8 which is positioned
to engage ratchet teeth 5 upon extension of pawl 8. When pawl 8
engages ratchet teeth 5, drive head 2, socket 3, and threaded member
4 may be rotated upon further extension of pawl 8, which will either
tighten or loosen threaded member 4 depending upon the direction
of rotation of drive head 2. Pawl 8 may retracted and extended again,
further rotating drive head 3, socket 3, and threaded member 4 until
the desired torque is reached or until threaded member 4 is adequately
loosened.
[0022] Hydraulic wrench assembly 1 further comprises a spin down
motor 9 which is preferably hydraulically driven and should be mechanically
coupled to drive head 2 so that operation of spin down motor 9 will
result in drive head 2, socket 3, and threaded member 4 being rotated.
Typically, spin down motor 9 will rotate at about 585 rpm and will
be configured to provide about 500 ft lbs of torque to threaded
member 4. Spin down motor 9 will be used until threaded member 4
is snug, a condition that will be apparent when spin down motor
9 and drive head 2 stop turning.
[0023] Spin down motor 9 will stop turning when it "torques
out." Hydraulic spin down motor 9 acts as blockage in the hydraulic
line feeding it. As the pressure builds up, the pressurized fluid
causes motor 9 to rotate which allows the fluid to pass and prevents
the pressure from building up further. However, if something prevents
motor 9 from rotating, the pressure will continue to increase until
either that obstacle is overcome and motor 9 rotates allowing some
of the fluid to pass or until relief is obtained elsewhere. As threaded
member 4 gets tighter, it will obviously provide more and more resistance
to the rotation of motor 9. Thus, as threaded member 4 gets tighter
and tighter, the pressure in the hydraulic line will be forced ever
higher. Relief is provided by motor torque control valve 10, which
is set to open a predetermined pressure. When the pressure in the
hydraulic line reaches a preset level, motor torque control valve
10 will open and allow the hydraulic fluid to flow to tank, avoiding
motor 9. When this happens, motor 9 will stop turning. The torque
exerted by motor 9 when the hydraulic pressure is sufficient to
cause motor torque control valve 10 to open is the maximum torque
that will be exerted by motor 9 with motor torque valve 10 in place.
It is at this point that motor 9 is said to "torque out."
Additional tightening must be performed with hydraulic cylinder
6.
[0024] The maximum torque exerted by hydraulic cylinder 6 is controlled
by a cylinder torque control valve 11 in much the same way that
the torque exerted by motor 9 is controlled by motor torque control
valve 10. Cylinder 6 acts as a blockage in the hydraulic line feeding
it. The pressure in the line and in cylinder 6 will increase until
piston 12 moves, increasing the volume of cylinder 6 and relieving
the pressure. When cylinder 6 is extending pawl 8 against ratchet
teeth 5 to turn drive head 2 and threaded member 4, threaded member
4 will resist the extension of cylinder 6. When this happens, the
pressure in the hydraulic line and in cylinder 6 will continue to
increase until sufficient torque is generated to overcome the resistance
of threaded member 4, at which point drive head 4 and threaded member
4 will be rotated, further tightening threaded member 4 and increasing
the torque needed to tighten threaded member 4 further. As this
continues, the pressure in the hydraulic line will continue to increase
until the pressure is sufficient to open cylinder torque control
valve 11. When this happens, piston 12 of cylinder 6 can be extended
no further, and cylinder 6 is said to have "torqued out."
[0025] The torque exerted by motor 9 and cylinder 6 for each pound
per square inch of pressure in the hydraulic lines can be calibrated.
These figures will vary with individual hydraulic components, and
should be readily obtainable from the manufacturer of the part.
Once it is known, the maximum torque exerted by either component
of wrench assembly 1 may set by the operator simply by adjusting
the pressure at which motor torque control valve 10 or cylinder
torque control valve 11 will open.
[0026] The speed of motor 9 or cylinder 6 may be controlled by
a motor speed control valve 13 or a cylinder speed control valve
14. Both valves 13 and 14 operate by restricting the rate at which
fluid flows through the hydraulic lines to motor 9 or cylinder 6.
This will prevent cylinder 6 or motor 9 from extending, retracting
or rotating too fast, which could lead to operator injury or to
equipment damage. Speed control valves 13 and 14 should preferably
be positioned downstream from motor torque control valve 10 or cylinder
torque control valve 11, respectively.
[0027] The operation of wrench assembly 1 is controlled by a distribution
block 7 from a three position operator control valve 15. Operator
control valve 15 has a center position A in which motor 9 and the
extension side 16 of cylinder 6 are not pressurized and are connected
to the tank and in which retraction side 17 of cylinder 6 is pressurized.
Operator control valve 15 is preferably spring biased to return
to center position A when it is released. Operator control valve
15 also has a left position B in which motor 9 and retraction side
17 of cylinder 6 are pressurized, and extension side 16 of cylinder
6 is connected to the tank. Finally, operator control valve 15 has
a right position C in which extension side 16 of cylinder 6 is pressurized
and retraction side 17 and motor 9 are connected to the tank.
[0028] Distribution block 7 preferably contains a pressure line
18 and a tank line 19. Pressure line 18 preferably has motor branch
18A and a cylinder branch 18B. Motor branch 18A of pressure line
18 runs into operator control valve 15. When operator control valve
15 is in left position B, motor branch 18A is connected to motor
hydraulic line 20 which contains motor torque control valve 10 and
motor speed control valve 13. Motor hydraulic line 20 provides hydraulic
fluid and pressure to motor 9, causing motor 9 to run. Motor tank
line 21 allows hydraulic fluid to flow out of motor 9 to tank line
19. When operator control valve 15 is in either center position
A or right position C, motor hydraulic line 20 is connected to tank
line 19. Thus, when operator control valve 15 is in either position
A or C, motor 9 will not run.
[0029] In one preferred embodiment, a pilot valve line 22 extends
from operator control valve 15 to pilot valve 23. Additionally,
cylinder branch 18B of pressure line 18 runs directly to pilot valve
23 without running through operational control valve 15. Pilot valve
23 has a first position D and a second position E. Pilot valve is
preferably biased with a spring or other means into first position
D.
[0030] A cylinder retraction line 24 and a cylinder extension line
25 extend from pilot valve 23 to retraction side 17 and extension
side 16 of cylinder 6, respectively. When pilot valve 23 is in first
position D, pilot valve 23 connects extension line 25 with cylinder
tank line 26 which is connected to tank line 19. Pilot valve 23
also connects cylinder branch 18B of pressure line 18, which preferably
contains cylinder torque control valve 11 and cylinder speed control
valve 14, with cylinder retraction line 24, when pilot valve 23
is in first position D. Thus, when pilot valve 23 is in first position
D, retraction side 17 of cylinder 6 is pressurized and extension
side 16 is connected to the tank.
[0031] When pilot valve 23 is in second position E, pilot valve
23 connects extension line 25 with cylinder branch 18B of pressure
line 18 and retraction line 24 with cylinder tank line 26. Thus,
when pilot valve 23 is in second position E, extension side 17 is
pressurized and retraction side 16 is connected to the tank.
[0032] As stated above, pilot valve 23 is preferably spring biased
into first position D. When pilot valve line 22 is pressurized it
will exert pressure against pilot valve 23 and, overriding the spring
biasing, will move pilot valve 23 into second position E.
[0033] When operational control valve 15 is in center position
A or left position B, pilot valve line 22 will be connected to tank
line 19. Thus, when operational control valve 15 is in either center
position A or left position B, pilot valve line 22 will not be under
pressure and pilot valve 23 will be in first position D. However,
when operational control valve 15 is in right position C, pilot
valve line 22 will be pressurized and pilot valve 23 will move into
second position E. This will pressurize extension side 16 and connect
retraction side 17 to tank line 19, causing piston 12 and pawl 8
to be extended.
[0034] In the embodiment described above, pilot valve 23 is a four
way directional control valve. However, in another embodiment, principally
for use when space is at a premium, pilot valve 23 may be a pair
of three way directional control valves 23A and 23B. In this embodiment,
pilot valve line 22 will have a retraction branch 27 and an extension
branch 28. Retraction branch 27 will connect pilot valve line 22
to pilot valve 23A and extension branch 28 will connect pilot valve
line 22 to pilot valve 23B. Additionally, cylinder branch 18B of
pressure line 18, will have an extension branch 18C and a retraction
branch 18D. Extension branch 18C extends from cylinder branch 18B
to pilot valve 23B and retraction branch 18D extends from cylinder
branch 18B to pilot valve 23A. Pilot valve 23A is connected to retraction
side 17 of cylinder 6 by cylinder retraction line 24, and pilot
valve 23B is connected to extension side 16 of cylinder 6 by cylinder
extension line 25. Pilot valves 23A and 23B control whether extension
side 16 or retraction side 17 is pressurized.
[0035] Pilot valves 23A has a first position L and a second position
M. Pilot valve 23A is preferably spring biased to remain in first
position L. When pilot valve 23A is in first position L, pilot valve
23A will connect retraction line 24 to retraction branch 18D of
pressure line 18. Thus, when pilot valve 23A is in first position
L, retraction side 17 of cylinder 6 will be pressurized and piston
12 will be retracted.
[0036] When pilot valve 23 is in second position M, pilot valve
23A will connect retraction line 24 to tank line 19. Thus, when
pilot valve 23A is in second position M, retraction side 17 of cylinder
6 will not be pressurized and piston 12 will be free to extend.
[0037] Pilot valve 23B also has a first position N and a second
position O. Pilot valve 23B is preferably spring biased to remain
in first position N. When pilot valve 23B is in first position N,
pilot valve 23B will connect extension line 25 to tank line 19.
Thus, when pilot valve 23B is in first position N, extension side
16 of cylinder 6 will not be pressurized and piston 12 will be free
to retract.
[0038] When pilot valve 23B is in second position O, pilot valve
23B will connect cylinder extension line 25 to extension branch
18C of pressure line 18. Thus, when pilot valve 23B is in second
position O, extension side 16 of cylinder 6 will be pressurized
and piston 12 will extend.
[0039] When operator control valve 15 is in center position A or
left position B, operator control valve 15 will connect pilot valve
line 22, its retraction branch 27, and its extension branch 28 to
tank line 19. Thus, when operational control valve 15 is in either
center position A or left position B, neither pilot valve line 22
nor its retraction and extension branches 27 and 28 will be under
pressure, and pilot valves 23A and 23B will be in first positions
L and N. However, when operational control valve 15 is in right
position C, pilot valve line 22, it retraction branch 27 and its
extension branch 28 will be pressurized and pilot valves 23A and
23B will move into second positions M and O. Thus, when operational
control valve 15 is in right position C, pilot valve 23A will connect
retraction line 24 to tank line 19, and pilot valve 23B will connect
cylinder extension line 25 to extension branch 1 8C of pressure
line 18. Therefore, when operational control valve 15 is in right
position C, retraction side 17 of cylinder 6 will not be pressurized
and extension side 16 of cylinder 6 will be pressurized, resulting
in the extension of piston 12.
[0040] In operation, distribution block 7 will preferably be mounted
on wrench assembly 1. When wrench assembly 1 is used on an oil rig,
the rig hydraulic lines will engage pressure line 18 and tank line
19. The operator will engage threaded member 4 with socket 3 of
drive head 2. During make up, the operator will move operator control
valve 15 from center position A to left position B. This will direct
hydraulic fluid from pressure line 18 into motor branch 18A and
on into spin down motor 9. When pressurized, spin down motor 9 will
rotate, thereby turning socket 3 and threaded member 4 until spin
down motor 9 torques out. When this happens, the operator will move
operator control valve 15 into right position C. This will pressurize
pilot valve line 22 and its extension and retraction branches 27
and 28, if present. This will move pilot valve 23 from first position
D to second position E or pilot valves 23A and 23B from first positions
L and N to second positions M and O. When pilot valve 23 or pilot
valves 23A and 23B are in second positions E or M and O, hydraulic
fluid will be directed to extension side 16 of cylinder 6 and retraction
side 17 will be connected to tank line 19. Thus, when operator control
valve 15 is in right position C, piston 12 and pawl 8 will extend
and pawl 8 will engage ratchet teeth 5, turning drive head 2, socket
3, and threaded member 4. This will continue until piston 12 is
fully extended.
[0041] When piston 12 is fully extended, the operator will return
operator control valve 15 to center position A. This will connect
pilot valve line 22 and its extension and retraction branches 27
and 28, if present, to tank line 19. In the absence of pressure
in pilot valve line 22 or in extension or retraction branches 27
or 28, pilot valve 23 or pilot valves 23A and 23B will return will
direct hydraulic fluid to retraction side 17 of cylinder 6 while
extension side will be connected to tank line 19. Thus, when operator
control valve 15 is in center position A, piston 12 and pawl 8 will
retract out of engagement with ratchet teeth 5. When pawl 8 has
fully disengaged ratchet teeth 5, the operator may return operator
control valve 15 to right position C, and repeat the process until
cylinder 6 torques out. |